• Title/Summary/Keyword: raw materials cost

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A Causal Relationship between Metal Material Prices and Construction Cost (금속원자재가격의 변동이 건설공사비에 미치는 영향 분석)

  • Sang, Jun;Byun, Jeong-Yoon;Yoo, Seung-Kyu;Kim, Ju-Hyung;Kim, Jae-Jun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.137-138
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    • 2012
  • Domestic construction materials market was about 65 trillion won and it occupied 45% level of total construction cost by 2007. In addition, due to the recent rapid rise of crude oil and iron ore price, fluctuation of raw material cost has a great influence to the cost of construction industry. This means that smooth performance is closely related to construction materials. And among them, because of high putting rate of metal materials, it can be seen that the fluctuation of metal material prices is an important variables. So in this study, for the pre-study to analyze the impact of metallic material prices to construction cost, the researcher analyzed a causal relationship between metal material prices and construction cost.

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An Integrated Inventory Model for a Three-Layer Supply Chain with Multiple Items (3단계 공급사슬에서 다완제품의 통합재고모형에 관한 연구)

  • Kim, Dae-Hong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.4
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    • pp.116-125
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    • 2014
  • In this paper, we investigate an inventory and production system in a three-layer supply chain system involving a single supplier, single manufacturer and multiple retailers. Earlier study in this type of supply chain only consider a single raw material in order to produce single item, but we consider raw materials in order to produce multiple items. It is assumed that the cycle time at each stage is an integer multiple of the adjacent downstream stage. We develop an iterative solution procedure to find the order quantity for the multiple items and raw materials that minimizes the supply chain-wide total cost per unit time of the supplier and manufacturer's raw materials ordering and holding, setup and finished items holding, the retailer's ordering and inventory holding. Numerical examples are presented to show that the proposed heuristic gives good performance.

Efficient and Cost-Reduced Glucoamylase Fed-Batch Production with Alternative Carbon Sources

  • Luo, Hongzhen;Liu, Han;He, Zhenni;Zhou, Cong;Shi, Zhongping
    • Journal of Microbiology and Biotechnology
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    • v.25 no.2
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    • pp.185-195
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    • 2015
  • Glucoamylase is an important industrial enzyme. Glucoamylase production by industrial Aspergillus niger strain featured with two major problems: (i) empirical substrate feeding methods deteriorating the fermentation performance; and (ii) the high raw materials cost limiting the economics of the glucoamylase product with delegated specification. In this study, we first proposed a novel three-stage varied-rate substrate feeding strategy for efficient glucoamylase production in a 5 L bioreactor using the standard feeding medium, by comparing the changing patterns of the important physiological parameters such as DO, OUR, RQ, etc., when using different substrate feeding strategies. With this strategy, the glucoamylase activity and productivity reached higher levels of 11,000 U/ml and 84.6 U/ml/h, respectively. The performance enhancement in this case was beneficial from the following results: DO and OUR could be controlled at the higher levels (30%, 43.83 mmol/l/h), while RQ was maintained at a stable/lower level of 0.60 simultaneously throughout the fed-batch phase. Based on this three-stage varied-rate substrate feeding strategy, we further evaluated the economics of using alternative carbon sources, attempting to reduce the raw materials cost. The results revealed that cornstarch hydrolysate could be considered as the best carbon source to replace the standard and expensive feeding medium. In this case, the production cost of the glucoamylase with delegated specification (5,000 U/ml) could be saved by more than 61% while the product quality be ensured simultaneously. The proposed strategy showed application potential in improving the economics of industrial glucoamylase production.

A Study on the Integrated Production-Inventory Model Under Quantity Discount (수량할인하(數量割引下)의 통합생산재고(統合生産在庫)모델에 관(關)한 연구(硏究))

  • Han, Yeong-Seop;Lee, Sang-Yong
    • Journal of Korean Society for Quality Management
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    • v.16 no.1
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    • pp.78-87
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    • 1988
  • The purpose of this study is to develop the algorithm applicable to the integrated production inventory model under quantity discount. To achieve this purpose, the integrated production inventory model which unifies the inventory problem of raw materials and the finished product for a single product manufacturing system is considered. The product is manufactured in batches and the raw materials are obtained from outside suppliers but some of the raw materials are discounted according to the purchasing quantity. The intergrated production inventory problem considered in this study is formulated by the non-linear mixed integer programming model, and the optimal solution is obtained by using the algorithm developed by Goyal. Then, the algorithm developed by this study is applied to the quantity discount problem, and the optimal solution is revised by this results. The quantity discount algorithm of the integrated production inventory model developed by this study gives a systematic procedure to obtain the optimum policy to minimize the total cost in any case. The numerical example involving 20 raw materials and 5 raw materials among them are discounted according to the purchasing quantity is given to verify the mathematical model and the algorithm developed in this study.

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An Integrated Production-Inventory Model (통합생산재고모형(統合生産在庫模型)에 관한 연구(硏究))

  • No, In-Gyu;Park, Sang-Don
    • Journal of Korean Institute of Industrial Engineers
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    • v.11 no.2
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    • pp.29-37
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    • 1985
  • This paper studies a production-inventory model which unifies the inventory problem of raw materials and the finished product for a single product manufacturing system. The integrated production-inventory model is formulated wth a nonlinear mixed integer programming problem. An algorithm is developed by utilizing the finite explicit enumeration method. The algorithm guarantees to generate an optimal policy for minimizing the total annual variable cost. A mumerical example involving 15 raw materials is given to illustrate the recommended solution procedure.

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Algorithm for Grade Adjust of Mixture Optimization Problem (혼합 최적화 문제의 성분 함량 조절 알고리즘)

  • Lee, Sang-Un
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.21 no.4
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    • pp.177-182
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    • 2021
  • Generally, the linear programming (LP) with O(n4) time complexity is applied to mixture optimization problem that can be produce the given ingredients grade product with minimum cost from mixture of various raw materials. This paper suggests heuristic algorithm with O(n log n) time complexity to obtain the solution of this problem. The proposed algorithm meets the content range of the components required by the alloy steel plate while obtaining the minimum raw material cost, decides the quantity of raw material that is satisfied with ingredients grade for ascending order of unit cost. Although the proposed algorithm applies simple decision technique with O(n log n) time complexity, it can be obtains same solution as or more than optimization technique of linear programing.

A Study on Kimchi Development Using Device-Mashed Vice Materials (마쇄한 부재료를 사용한 김치 개발에 관한 연구)

  • Jeong, Eun-Ja;Seo, Jeong-Sook;Bang, Byung-Ho
    • The Korean Journal of Food And Nutrition
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    • v.21 no.3
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    • pp.288-292
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    • 2008
  • To save cost and time in Kimchi manufacture, the use of raw red-pepper paste and device-mashed vice materials, in place of dried red-pepper powder, was examined. Two kinds of Kimchi were prepared: One with dried red pepper powder and device-not mashed vice materials and the other with raw red pepper paste and device-mashed vice materials. Then pH, total acidity, total viable cell counts, total lactic acid bacteria and sensory characteristics were evaluated. Comparisons of the two Kimchis, indicated that changes in pH, total acidity, the total number of viable cells and total lactic acid bacteria were similar between the two groups. The acceptability score of the Kimchi made using the raw red pepper paste and device-mashed vice materials was slightly lower than that of Kimchi made using the dried red-pepper powder. This color was indistinctly changed since the vice materials were mashed and mixed. In conclusion, the results indicate that when manufacturing Kimchi using device-mashed vice materials, Kimchi of better quality can be made by adding dried red-pepper powder.

A Study of raw materials loss prevention measurement based on IP Camera and RFID Box (IP Camera와 RFID Box를 이용한 원자재 유실 방지 방안 연구)

  • Choi, Kyong-Ho;Kim, Kuinam J.
    • Convergence Security Journal
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    • v.15 no.3_2
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    • pp.71-76
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    • 2015
  • Global companies are building global production network for the demand of the global market. However, the establishment and operation of overseas plants make the unexpected case like theft, low will to produce and salary issue of local workers. Thus in this paper, we propose the raw materials loss prevention model based on IP Camera and RFID Box for raw materials management of overseas plants. This model can prevent the theft or loss of raw materials write inventory up in real-time. This model can be allows us to realize the cost-effective production management because it enables remote inventory management. And this model can prevent brand image danage and profit loss due to reject product.

Synthesis and Properties of Calcium Sulfoaluminate Clinker Using Waste Shell, Spent Oil-Refining Catalyst and Desulfurized Gypsum (폐패각-정유폐촉매-배연탈황석고를 사용한 Calcium Sulfoaluminate 클링커의 합성과 특성)

  • Lee, Keon-Ho;Song, Tae-Woong
    • Journal of the Korean Ceramic Society
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    • v.42 no.7 s.278
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    • pp.483-489
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    • 2005
  • For the raw materials of 3CaO$\cdot$3Al$_{2}$O$_{3}$ $\cdot$CaSO$_{4}$(CSA) clinker manufacturing, the applications of industrial wastes such as waste shell, spent oil-refining catalyst and desulfurized gypsum were examined. The c1inkerbility of the raw mix and the behaviour of formation of clinker minerals were studied and then some hydraulic properties of cements containing the clinker were also investigated. By virtue of the high reactivity of thermally decomposed raw materials, CSA clinkers were obtained at relatively low temperature of 1250$^{\circ}C$ and thus oil-refining catalysts were more desirable than aluminium hydroxide as an aluminous raw material. The expansive cement samples showed somewhat lower flow value than that of OPC, but their compressive strengths were developed earlier and higher than that of OPC due to formation of ettringite in the early hydration time, which indicated the possibility of practical use of low-cost CSA clinker using industrial wastes only.

A Study on the Friction Characteristics of Automotive Composites Brake Pads Using Taguchi Method (다구치 방법을 이용한 복합재료 자동차용 마찰재의 마찰특성에 관한 연구)

  • Kim, Yun-Hae;Lee, Jeong-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.4
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    • pp.660-666
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    • 2002
  • It has many variables and factors to design the friction materials for automotive brake pads. The purpose of this study is to develop the proper method for design of low-cost and to know friction characteristics of each raw materials. For the purpose of examining the effect of each major raw materials, we used the Taguchi L9(3$^4$)orthogonal matrix and 1/5 scale dynamo machine for evaluation of the friction characteristics of composite brake pads. By adapting the Taguchi method, it is easy to investigate the influence of each component in complicated composites friction materials. After analyzing the testing results by the Taguchi method, the effect of factors and levels influenced friction behavior was studied.