• Title/Summary/Keyword: rail profile

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Design of Wheel Profile to Reduce Wear of Railway Wheel (곡선부에서 차륜 마모 저감을 위한 차륜답면 형상 설계)

  • Choi, Ha-Young;Lee, Dong-Hyong;Song, Chang-Yong;Lee, Jong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.607-612
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    • 2012
  • The wear problem of wheel flange occurs at sharp curves of rail. This paper proposes a procedure for optimum design of a wheel profile wherein flange wear is reduced by improving an interaction between wheel and rail. Application of optimization method to design problem mainly depends on characteristics of design space. This paper compared local optimization method with global optimization according to sensitivity value of objective function for design variables to find out which optimization method is appropriable to minimize wear of wheel flange. Wheel profile is created by a piecewise cubic Hermite interpolating polynomial and dynamic performances are analyzed by a railway dynamic analysis program, VAMPIRE. From the optimization results, it is verified that the global optimization method such as genetic algorithm is more suitable to wheel profile optimization than the local optimization of SQP (Sequential Quadratic Programming) in case of considering the lack of empirical knowledge for initial design value.

A Study on Dynamic Modeling and Analysis of a Wheelset (휠셋의 동역학 모델링 및 해석에 관한 연구)

  • Kang, Ju-Seok
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1851-1855
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    • 2011
  • The accuracy of wheel-rail contact analysis is mainly determined by the methods to find wheel-rail contact points and to calculate contact forces. The 2-dimensional approach which calculates contact points based on the profile curves of the wheel and rail has advantage of reducing calculation time but shortage of approximating the solutions when comparing with 3-dimensional analysis In this analysis, wheelset dynamic behaviors calculated by the approach based on the 2-dimensional wheel-rail curves are compared with those by the 3-dimensional wheel-rail surfaces. Yaw angle and lateral displacement of wheelset center are compared when negotiating a curve.

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A Study on the Characteristics of the Wheel/Roller Contact Geometry (차륜/궤조륜 기하학적 접촉특성에 관한 연구)

  • Hur, Hyun-Moo
    • Journal of the Korean Society for Railway
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    • v.9 no.5 s.36
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    • pp.618-623
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    • 2006
  • Understanding the contact between wheel and rail is a starting point in railway vehicle dynamic research area and especially analysis for the contact geometry between wheel and rail is important. On the one hand, the critical speed as the natural characteristics of rolling-stock is generally tested on the roller rig. The geometrical characteristics of the wheel/roller contact on the roller rig are different from these of the general wheel/rail contact because the longitudinal radius of roller is not infinite compared with rail. Thus, in this paper we developed the algorithm to analyze the wheel/roller contact geometry of our roller rig which is constructed now and analyzed the difference between whee/roller contact and wheel/rail contact. In conclusion, we found that the yaw motion of wheelset and the roller radius influence the geometrical contact parameters in wheel flange contact area.

Evaluation of Field Calibration Test on Rail for Train Wheel Force Measurement

  • Sim, Hyoung-Bo;Yeo, Inho
    • International Journal of Railway
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    • v.8 no.1
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    • pp.1-4
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    • 2015
  • An accurate measurement of the train-track interaction forces is important for track performance evaluation. In the field calibration test as a wheel load measurement process, the calibration system creates a different boundary condition in comparison with that in the train wheel passage. This study aims to evaluate a reliability of the field calibration test in the process of wheel load measurement. Finite element models were developed to compare the deformed shapes, bending moment and shear force profiles on the rail section. The analysis results revealed that the deformed shapes and their associated bending moment profiles on the rail are significantly different in two numerical simulations of the calibration test and the train wheel load passage. However, the shear stress profile on the rail section of the strain gauge installation in the field was almost identical, which may imply that the current calibration test is sufficiently reliable.

Acoustic emission source location and noise cancellation for crack detection in rail head

  • Kuanga, K.S.C.;Li, D.;Koh, C.G.
    • Smart Structures and Systems
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    • v.18 no.5
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    • pp.1063-1085
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    • 2016
  • Taking advantage of the high sensitivity and long-distance detection capability of acoustic emission (AE) technique, this paper focuses on the crack detection in rail head, which is one of the most vulnerable parts of rail track. The AE source location and noise cancellation were studied on the basis of practical rail profile, material and operational noise. In order to simulate the actual AE events of rail head cracks, field tests were carried out to acquire the AE waves induced by pencil lead break (PLB) and operational noise of the railway system. Wavelet transform (WT) was first utilized to investigate the time-frequency characteristics and dispersion phenomena of AE waves. Here, the optimal mother wavelet was selected by minimizing the Shannon entropy of wavelet coefficients. Regarding the obvious dispersion of AE waves propagating along the rail head and the high operational noise, the wavelet transform-based modal analysis location (WTMAL) method was then proposed to locate the AE sources (i.e. simulated cracks) respectively for the PLB-induced AE signals with and without operational noise. For those AE signals inundated with operational noise, the Hilbert transform (HT)-based noise cancellation method was employed to improve the signal-to-noise ratio (SNR). Finally, the experimental results demonstrated that the proposed crack detection strategy could locate PLB-simulated AE sources effectively in the rail head even at high operational noise level, highlighting its potential for field application.

Dynamic analysis of eddy current brake system for design evaluation (와전류 제동장치 설계검증을 위한 동역학적 해석)

  • Chung, Kyung-Ryul;Kim, Kyung-Taek;Paik, Jin-Sung;Benker, T.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.110-115
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    • 2002
  • In this paper, the results of an analysis of the dynamic behavior of the eddy current brake(ECB) system are presented. The measured irregularity of the track in Korean high speed line and the track irregularity given by ERRI(high level) were used for simulation. The wheel-rail profile combination were analyzed with different rail gauges. A model of the bogie with an substitute body for the carbody was implemented in the Multi-body-Simulation Program SIMPACK. The ECB frame was modelled both as flexible body and as rigid body. Four different driving conditions were analyzed. In this study dynamic behavior in general were performed to evaluate the design of eddy current brake system and specially the effect of damper was also studied. A comparison of simulations with and without damper shows that the damper have most effect for lower speed. The simulation results will be verified by comparison with measured data from on line test and also used for improving design.

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Technical Investigation of Rail(60kg) Head Profile (60kg급 레일 두부형상 개선 기술검토)

  • 정우진;양신추
    • Proceedings of the KSR Conference
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    • 2002.05a
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    • pp.220-227
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    • 2002
  • Now, Korea National Railroad is planning many ways to increase the maximum operating speed of train up to 200km/h by 2010. Among those ways, connecting conventional line with the KTX is the strongest alternative. Mostly, conventional lines are consisting of both KS50N and KS6O rail. However, the excessive abrasion might be occurred between wheel and rail when the KTX designed to operate on UIC60 is operating on the conventional line. On this study, new standard of 60kg-class rail considered suitability for both KTX and wheel used in conventional line is presented. It seems to be an effective solution for increasing maintenance costs expected when commercial speed of conventional line is increasing.

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The study on wheel wear analysis in UIC60 and KS50N of Korea High Speed Railway (한국형 고속철도의 전용선과 기존선의 차륜 마모 특성 연구)

  • Kim Youn-Jung;Choi Jeong-Heum;Han Dong-Chul;Kim Young-Gukk
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.1115-1120
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    • 2005
  • characteristic of wear between wheel and rail is important factor of judgement to maintenance. KHST is optimized on an exclusive rail, UIC60. but also KHST is running on the variety existing line as well as KS50N, KS60 et,c. Hail profile of KS50N is dissimilar to DIC60. So we can predict that characteristic of wear is embodied also different. In this paper. we deduced the force and point of contact position between wheel and rail through multi-dynamics analysis and predicted wear of wheel and rail through contact problem analysis. we used simplified theory of kallker on contact problem, and Predicted the wear phenomenon of wheel using archard wear equation about each condition.

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Development of a Pegging Plan Program (I) (전주 위치 설계 지원 프로그램 개발 (I) - 유기적 3차원 설계 기법을 중심으로 -)

  • Lee, Ki-Won;Cho, Yong-Hyeon;Kwon, Sam-Young;Lee, Tae-Kwon
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1991-1996
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    • 2011
  • The detail design of overhead line can be dievided into a pegging plan and MD(Mounting Diagram) process. A program can perform a MD process was already developed and used in Honam High-Speed project. In this study, a pegging plan program which can perform mast distribution automatically is developed. The system is developed based on dot net framework 4.0 and Civil3D 2012 and used spread 4.0 component for grid UI. It can not be directly used a rail horizontal alignment and long-section profile together on drawing. Therefore using Civil3D, mathematical alignment and profile of rail can be accomplished. And this program has an advantage of user friendly operation because of close relationship between the two.

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Measurement of Rail Profile Errors for Estimating the Volumetric Error in 3-axis Machines (3축 가공장비의 공간오차 예측을 위한 레일형상오차 측정)

  • Khim, G.;Oh, J.S.;Oh, J.;Jeong, J.H.;Park, C.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2012.05a
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    • pp.839-840
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    • 2012
  • 본 논문에서는 3 축 기계장비의 공간오차를 예측하기 위한 사전 단계로 각 축에 대하여 레일형상오차를 측정하였다. 전용 측정지그를 설계/제작하여 이 지그가 이동함에 따라 혼합축차이점법을 이용하여 레일형상오차를 측정하였다. 레일형상오차로부터 테이블 운동오차를 예측하고, 이와 더불어 각 축 사이의 직각도 오차를 측정한 후 이로부터 최종적으로 3 축 장비에 대한 공간오차를 평가할 예정이다. 예측된 공간오차는 실제 레이저를 이용한 공간오차 측정방법을 이용하여 검증할 예정이다.

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