• Title/Summary/Keyword: quarry waste

Search Result 16, Processing Time 0.023 seconds

Durability properties of fly ash-based geopolymer mortars with different quarry waste fillers

  • Tammam, Yosra;Uysal, Mucteba;Canpolat, Orhan
    • Computers and Concrete
    • /
    • v.29 no.5
    • /
    • pp.335-346
    • /
    • 2022
  • Geopolymers are an important alternative material supporting recycling, sustainability, and waste management. Durability properties are among the most critical parameters to be investigated; in this study, the durability of manufactured geopolymer samples under the attack of 10% magnesium sulfate and 10% sodium sulfate solution was investigated. 180 cycles of freezing and thawing were also tested. The experimentally obtained results investigate the durability of geopolymer mortar prepared with fly ash (class F) and alkali activator. Three different quarry dust wastes replaced the river sand aggregate: limestone, marble, and basalt powder as fine filler aggregate in three different replacement ratios of 25%, 50%, and 75% to produce ten series of geopolymer composites. The geopolymer samples' visual appearance, weight changes, UPV, and strength properties were studied for up to 12 months at different time intervals of exposure to sulfate solutions to investigate sulfate resistance. In addition, Scanning Electron Microscopy (SEM), EDS, and XRD were used to study the microstructure of the samples. It was beneficial to include quarry waste as a filler aggregate in durability and mechanical properties. The compact matrix was demonstrated by microstructural analysis of the manufactured specimens. The geopolymer mortars immersed in sodium sulfate showed less strength reduction and deterioration than magnesium sulfate, indicating that magnesium sulfate is more aggressive than sodium sulfate. Therefore, it is concluded that using waste dust interrogation with partial replacement of river sand with fly ash-based geopolymers has satisfactory results in terms of durability properties of freeze-thaw and sulfate resistance.

A Study on Effects of Rainfall on Contamination at Stream Around the Developed Quarry (강우가 석산개발 지역 주변 하천의 오염에 미치는 영향에 관한 연구)

  • Lee, Yang-Kyu;Han, Jung-Geun;Hong, Kikwon
    • Journal of the Korean Geosynthetics Society
    • /
    • v.13 no.1
    • /
    • pp.63-70
    • /
    • 2014
  • This paper describes the influence of rainfall on contamination at stream around the developed quarry. The investigation results are analyzed to evaluate the relationship rainfall and heavy metals (or water pollution). In the relationship rainfall and heavy metals, the result showed that the heavy metal contaminations are caused by boulder stone, waste residue and stone sludge, which is reacted with the direct contamination source, in the burried layer. It also found that the water flow change of stream according to the rainfall increase affected the large effect to a contamination level of heavy metal. the water pollution was increased by time changed from the rainy season to the dry season. That is, a lot of suspended solids had been discharge from the developed quarry due to rainfall increase, and then pollution level of water increases as the undercurrent of suspended solids is generated in stream due to rainfall decrease. Therefore, it analyzed that continuous causes of heavy metal contamination and water pollution in stream are materials in the burried layer and a discharge of pollution source from the developed quarry due to rainfall.

Valorization of marble's waste as a substitute in sand concrete

  • Ouassila, Boughamsa;Houria, Hebhoube;Leila, Kherref;Mouloud, Belachia;Assia, Abdelouahed;Chaher, Rihia
    • Advances in concrete construction
    • /
    • v.9 no.2
    • /
    • pp.217-225
    • /
    • 2020
  • The recovery of waste proves a solution with two impacts: the environmental impact by the reduction of pollution and the gain of the occupied space by this waste, and the economic impact by the use of these lasts in the building and in the area of public works. The present research consists in recovering a waste marble (thrown powder exposed to the different meteorological phenomena) generated by the quarry marble of Fil-fila, located at the east side of Skikda in the north-east of Algeria, and add it, as sand in the composition of sand concrete. To carry out this research, we analyzed the evolution brought by the substitution of ordinary sand by marble waste sand, with 25%, 50%, 75% and 100% on the properties in the fresh state (density, workability and air content) and in the cured state (compressive strength, tensile strength, surface hardness and sound velocity). For durability we tested water absorption by immersion and chloride penetration. The results obtained are compared with control samples of 0% of substitution rate. In order to have a good filling of the voids in the granular skeleton; we added a quantity of limestone recycled fines from the quarries and for a good workability a super-plasticizing additive. The results showed that the partial substitution modified both the fresh and the hardened characteristics of the tested concretes, the durability parameters also improved.

Copper or ferrous slag as substitutes for fine aggregates in concrete

  • Thomas, Job;Thaickavil, Nassif N.;Abraham, Mathews P.
    • Advances in concrete construction
    • /
    • v.6 no.5
    • /
    • pp.545-560
    • /
    • 2018
  • The ever-increasing cost of natural sand and the environmental impacts of extracting manufactured sand (quarry sand) calls for exploring the potential to use alternative materials as fine aggregates in concrete. Copper slag and ferrous slag are industrial by products obtained from the smelting process of copper and iron respectively. A large quantity of copper slag and ferrous slag end up being disposed as waste in landfills and this poses a serious threat to the environment. Copper slag and ferrous slag have similar physical and chemical properties as natural sand and also exhibit pozzolanic activity. This paper studies the technical feasibility of industrial by-products such as copper slag and ferrous slag to replace the fine aggregate in concrete by evaluating the workability, strength and durability characteristics of concrete. The test results indicate that the strength properties are not affected by 40% or 100% replacement of quarry sand with iron slag or copper slag. However, 40% replacement of quarry sand with iron slag or copper slag in concrete is recommended considering the durability aspects of concrete.

A Study on the Application of Landfill Liners with Stone Dust Sludge (석분슬러지를 이용한 쓰레기매립장 차수재의 적용성에 관한 연구)

  • Cho, Jae-Hyung;Yoon, Tae-Gook;Yeo, Byeong-Chul;Ahn, Sang-Ro;Chun, Byung-Sik
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2005.03a
    • /
    • pp.483-490
    • /
    • 2005
  • At present around 50 companies have their own crushing plants, which manufacture rock into crushed sand, over around 350 different quarry throughout the nation. However, in most plants the stone dust sludge is left as it is in their plants so that they have difficulty to utilize. Furthermore, environmental pollution may be even caused due to dust generated when it is dried. Recycling is starting capturing the attention of the people working over the quarry due to the reasons described above. This research has studied in the quarters the usability as landfill liner of the stone dust sludge, which is industrial waste. We investigated what technological properties it would have after mixing the stone dust sludge with SM(sandy soil) first and then with blast furnace slag or reject ash, which is waste, and cement as the stabilizer. As the result of three tests; compacting test, strength test, and permeability test; to satisfy the regulatory guideline of the government that is the compress strength over 5 $kgf/cm^2$, the flexibility over 1 $kgf/cm^2$, and the permeability under $1.0{\times}10^{-7}cm/sec$ From this research, we could confirm that stone dust sludge would be used as waste landfill liner if it were mixed with other waste by the proper mixing ratio.

  • PDF

An Experimental Study on the Characteristics of Crushed Aggregate Using Quarry-Waste (석산폐석을 활용한 쇄석골재의 특성에 관한 시험적 연구)

  • 김경수;송기범
    • Magazine of the Korea Concrete Institute
    • /
    • v.10 no.5
    • /
    • pp.167-176
    • /
    • 1998
  • 골재의수요는 매년 크게 증가하고 있으나 천연골재는 점차 고갈되어 가고 있다. 따라서 기존석산들에서 발생되는 폐석자원을 쇄석골재로 활용하면 일거양득의 효과가 있다. 본 연구는 국내에서 가장 대규모 석산단지인 포천 및 익산지역 기존석산에서 발생되는 석산폐석에 대한 물리적, 화학적 및 광물학적 시험.분석을 실시하여, 쇄석골재로서 석산폐석의 특성규명과 활용가능성을 평가하였다. 연구결과, 포천과 익산지역에서 발생되는 석산폐석을 쇄석골재로 활용할 수 있을 것으로 판단되었으며, 폐석자원을 쇄석골재로 활용함으로써 골재의 수요에 보충하고, 산림 및 자연경관의 훼손과 환경오염을 야기할 수 있는 석산골재 신규개발의 억제에도 효과가 기대된다.

Introduction of sand marble wastes in the composition of mortar

  • Hebhoub, H.;Belachia, M.;Djebien, R.
    • Structural Engineering and Mechanics
    • /
    • v.49 no.4
    • /
    • pp.491-498
    • /
    • 2014
  • During the past years, the protection of the environment has become a major concern out passing the state frontiers to reach a planetary dimension. Depository waste sites have become a serious problem in terms of their locations and costs. On the other hand, the construction industry has a leading place in terms of quantities of waste produced from the start to the end of each construction site, by the large amounts of raw materials used and their respective consequences on the environment. The recycling of quarry wastes products, of demolished concrete, bricks and large quantities of waste resulting from the transformation of marble blocks can provide ideal solutions and advantages for the preservation of the environment, to become a supplementary source of aggregates. The main purpose of this study is to show technically the possibility of recuperating the aggregates of marble wastes as a partial substitute or total in the mortars. The aggregates used in this study is a sand of marble wastes (excess loads of sand exposed to bad weather conditions) of the quarry derived from Fil-fila marble (Skikda, east of Algeria). To achieve this work, we have studied the effect of sand substitution of marble wastes in the mortar with rates of (25, 50, 75, 100%); comparing the results obtained with reference samples (0%), the properties when the samples are fresh, and the mechanical performances of mortars at solid state (loss and gain of weight, dimensional variations). The introduction of recycled sand in the mortars gives good results and can be used as granulates.

Incorporation of marble waste as sand in formulation of self-compacting concrete

  • Djebien, Rachid;Hebhoub, Houria;Belachia, Mouloud;Berdoudi, Said;Kherraf, Leila
    • Structural Engineering and Mechanics
    • /
    • v.67 no.1
    • /
    • pp.87-91
    • /
    • 2018
  • Concrete is the most widely used building material all over the world, because of its many technical and economic qualities. This pressure on the concrete resource causes an intensive exploitation of the quarries of aggregates, which results in a exhaustion of these and environmental problems. That is why recycling and valorization of materials are considered as future solutions, to fill the deficit between production and consumption and to protect the environment. This study is part of the valorization process of local materials, which aims to reuse marble waste as fine aggregate (excess loads of marble waste exposed to bad weather conditions) available in the marble quarry of Fil-fila (Skikda, East of Algeria) in the manufacture of self-compacting concretes. It consists of introducing the marble waste as sand into the self-compacting concrete formulation, with variable percentages (25%, 50%, 75% and 100%) and to study the development of its properties both in fresh state (air content, density, slump flow, V-funnel, L-box and sieve stability) as well as the hardened one (compressive strength and flexural strength). The results obtained showed us that marble wastes can be used as sand in the manufacture of self compacting concretes.

A Study on the Trend and Utilization of Stone Waste (석재폐기물 현황 및 활용 연구)

  • Chea, Kwang-Seok;Lee, Young Geun;Koo, Namin;Yang, Hee Moon
    • Korean Journal of Mineralogy and Petrology
    • /
    • v.35 no.3
    • /
    • pp.333-344
    • /
    • 2022
  • The quarrying and utilization of natural building stones such as granite and marble are rapidly emerging in developing countries. A huge amount of wastes is being generated during the processing, cutting and sizing of these stones to make them useable. These wastes are disposed of in the open environment and the toxic nature of these wastes negatively affects the environment and human health. The growth trend in the world stone industry was confirmed in output for 2019, increasing more than one percent and reaching a new peak of some 155 million tons, excluding quarry discards. Per-capita stone use rose to 268 square meters per thousand persons (m2/1,000 inh), from 266 the previous year and 177 in 2001. However, we have to take into consideration that the world's gross quarrying production was about 316 million tons (100%) in 2019; about 53% of that amount, however, is regarded as quarrying waste. With regards to the stone processing stage, we have noticed that the world production has reached 91.15 million tons (29%), and consequently this means that 63.35 million tons of stone-processing scraps is produced. Therefore, we can say that, on a global level, if the quantity of material extracted in the quarry is 100%, the total percentage of waste is about 71%. This raises a substantial problem from the environmental, economical and social point of view. There are essentially three ways of dealing with inorganic waste, namely, reuse, recycling, or disposal in landfills. Reuse and recycling are the preferred waste management methods that consider environmental sustainability and the opportunity to generate important economic returns. Although there are many possible applications for stone waste, they can be summarized into three main general applications, namely, fillers for binders, ceramic formulations, and environmental applications. The use of residual sludge for substrate production seems to be highly promising: the substrate can be used for quarry rehabilitation and in the rehabilitation of industrial sites. This new product (artificial soil) could be included in the list of the materials to use in addition to topsoil for civil works, railway embankments roundabouts and stone sludge wastes could be used for the neutralization of acidic soil to increase the yield. Stone waste is also possible to find several examples of studies for the recovery of mineral residues, including the extraction of metallic elements, and mineral components, the production of construction raw materials, power generation, building materials, and gas and water treatment.

Behavior of sediment from the dam FERGOUG in road construction

  • Benaissa, Assia;Aloui, Zehour;Ghembaza, Moulay S.;Levacher, Daniel;Sebaibi, Yahia
    • Advances in concrete construction
    • /
    • v.4 no.1
    • /
    • pp.15-26
    • /
    • 2016
  • In Algeria, wastes are often stored in such conditions that do not meet standards. Today and more than ever, we really must implement an environmentally management of wastes. Recovery of waste in Algeria has a considerable delay due to the absence of a policy favorable to the development of waste management. But many researchers have shown the possibility to reuse dredged sediments in road construction. Through Europe, recent research works have been already performed on dam sediments. Present study fits into the context of the valorization of dredged sediments from Fergoug dam. They are found in considerable quantities and mainly composed of mineral phases, organic matters and water. The reservoir sedimentation poses problems for the environment and water storage, dredging becomes necessary. Civil engineering is a common way of recycling for such materials. Dredged sediments have not the required mechanical characteristics recommended by the standards as GTR guide (LCPC-SETRA 1992). So as to obtain mechanical performance, dredged sediment can be treated with cement, lime, or replaced materials like quarry sand. An experimental study has been conducted to determine physical and mechanical characteristics of sediments dredged from dam. Then different mixtures of sediment and/or quarry sand with hydraulic binders are proposed for improving the grain size distribution of the mixes. Finally, according these mixtures, different formulations have been tested as alternative materials with dredged sediments.