• Title/Summary/Keyword: pyroprocess

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ASSESSMENT OF ACTIVITY-BASED PYROPROCESS COSTS FOR AN ENGINEERING-SCALE FACILITY IN KOREA

  • KIM, SUNGKI;KO, WONIL;BANG, SUNGSIG
    • Nuclear Engineering and Technology
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    • v.47 no.7
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    • pp.849-858
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    • 2015
  • This study set the pyroprocess facility at an engineering scale as a cost object, and presented the cost consumed during the unit processes of the pyroprocess. For the cost calculation, the activity based costing (ABC) method was used instead of the engineering cost estimation method, which calculates the cost based on the conceptual design of the pyroprocess facility. The calculation results demonstrate that the pyroprocess facility's unit process cost is $194/kgHM for pretreatment, $298/kgHM for electrochemical reduction, $226/kgHM for electrorefining, and $299/kgHM for electrowinning. An analysis demonstrated that the share of each unit process cost among the total pyroprocess cost is as follows: 19% for pretreatment, 29% for electrochemical reduction, 22% for electrorefining, and 30% for electrowinning. The total unit cost of the pyroprocess was calculated at $1,017/kgHM. In the end, electrochemical reduction and the electrowinning process took up most of the cost, and the individual costs for these two processes was found to be similar. This is because significant raw material cost is required for the electrochemical reduction process, which uses platinum as an anode electrode. In addition, significant raw material costs are required, such as for $Li_3PO_4$, which is used a lot during the salt purification process.

IDENTIFICATION OF SAFETY CONTROLS FOR ENGINEERING-SCALE PYROPROCESS FACILITY

  • MOON, SEONG-IN;SEO, SEOK-JUN;CHONG, WON-MYUNG;YOU, GIL-SUNG;KU, JEONG-HOE;KIM, HO-DONG
    • Nuclear Engineering and Technology
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    • v.47 no.7
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    • pp.915-923
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    • 2015
  • Pyroprocess technology has been considered as a fuel cycle option to solve the spent fuel accumulation problems in Korea. The Korea Atomic Energy Research Institute, Daejeon, Korea has been studying pyroprocess technology, and the conceptual design of an engineering-scale pyroprocess facility, called the Reference Engineering-scale Pyroprocess Facility, has been performed on the basis of a 10 ton heavy metal throughput per year. In this paper the concept of Reference Engineering-scale Pyroprocess Facility is introduced along with its safety requirements for the protection of facility workers, collocated workers, the off-site public, and the environment. For the identification of safety structures, systems, and components and/or administrative controls, the following activities were conducted: (1) identifying hazards associated with operations; (2) identifying potential events associated with these hazards; and (3) identifying the potential preventive and/or mitigative controls that reduce the risk associated with these accident events. This study will be used to perform a safety evaluation for accidents involving any of the hazards identified, and to establish safety design policies and propose a more definite safety design.

Advanced Depreciation Cost Analysis for a Commercial Pyroprocess Facility in Korea

  • Kim, Sungki;Ko, Wonil;Youn, Saerom;Gao, Ruxing;Chung, Yanghon;Bang, Sungsig
    • Nuclear Engineering and Technology
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    • v.48 no.3
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    • pp.733-743
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    • 2016
  • The purpose of this study is to present a rational depreciation method for a pyroprocess cost calculation. Toward this end, the so-called advanced decelerated depreciation method (ADDM) was developed that complements the limitations of the existing depreciation methods such as the straight-line method and fixed percentage of declining-balance method. ADDM was used to show the trend of the direct material cost and direct labor cost compared to the straight-line or fixed percentage of the declining-balance methods that are often used today. As a result, it was demonstrated that the depreciation cost of the ADDM, which assumed a pyroprocess facility's life period to be 40 years with a deceleration rate of 5%, takes up 4.14% and 27.74% of the pyroprocess unit cost ($781/kg heavy metal) in the $1^{st}$ and final years, respectively. In other words, it was found that the ADDM can cost the pyroprocess facility's capital investment rationally every year. Finally, ADDM's validity was verified by confirming that the sum of the depreciation cost by year, and the sum of the purchasing cost of the building and equipment, are the same.

PRELIMINARY SAFETY STUDY OF ENGINEERING-SCALE PYROPROCESS FACILITY

  • Moon, Seong-In;Chong, Won-Myung;You, Gil-Sung;Ku, Jeong-Hoe;Kim, Ho-Dong;Lim, Yong-Kyu;Chang, Hyeon-Sik
    • Nuclear Engineering and Technology
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    • v.46 no.1
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    • pp.63-72
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    • 2014
  • Pyroprocess technology has been considered as a fuel cycle option to solve the spent fuel accumulation problems in Korea. The Korea Atomic Energy Research Institute has been studying pyroprocess technology, and the conceptual design of an engineering-scale pyroprocess facility, called the Advanced Fuel Cycle (AFC) facility, has been performed on the basis of a 10tHM throughput per year. In this paper, the concept of the AFC facility was introduced, and its safety evaluations were performed. For the safety evaluations, anticipated accident events were selected, and environmental safety analyses were conducted for the safety of the public and workers. In addition, basic radiation shielding safety analyses and criticality safety analyses were conducted. These preliminary safety studies will be used to specify the concept of safety systems for pyroprocess facilities, and to establish safety design policies and advance more definite safety designs.

PYROPROCESS WASTE DISPOSAL SYSTEM DESIGN AND DOSE CALCULATION

  • Kook, Dong-Hak;Cho, Dong-Keun;Lee, Min-Soo;Lee, Jong-Youl;Choi, Heui-Joo;Kim, Yong-Soo
    • Nuclear Engineering and Technology
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    • v.44 no.5
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    • pp.483-490
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    • 2012
  • PWR spent fuels produced in the Republic of Korea are expected to be recycled by pyroprocess in the long term future. Even though pyroprocess waste amounts can be smaller than that of PWR spent fuel assembly in case of direct disposal, this process essentially will produce various and unique radioactive wastes. The goals of this article are to characterize these wastes, calculate the amount of wastes, design disposal systems for each waste and evaluate the radiation safety of each system by dose assessment. The absorbed dose results of the metal and ceramic waste for the engineering barrier system (EBS) showed $2.21{\times}10^{-2}$ Gy/h and $1.15{\times}10^{-2}$ Gy/h, which are lower than the recommended value of 1 Gy/h. These results confirmed that the newly proposed disposal systems have a safety margin for the radiation produced from each waste.

Design, Manufacturing, and Performance estimation of a Disposal Canister for the Ceramic Waste from Pyroprocessing (파이로 공정 세라믹 폐기물을 위한 처분용기의 설계, 제작 방안, 그리고 기능 평가)

  • Lee, Minsoo;Choi, Heui-Joo;Lee, Jong-Youl;Choi, Jong-Won
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.10 no.3
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    • pp.209-218
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    • 2012
  • A pyroprocess is currently being developed by KAERI to cope with a highly accumulated spent nuclear fuel in Korea. The pyroprocess produces a certain amount of high-level radioactive waste (HLW), which is solidified by a ceramic binder. The produced ceramic waste will be confined in a secure disposal canister and then placed in a deep geologic formation so as not to contaminate human environment. In this paper, the development of a disposal canister was overviewed by discussing mainly its design premises, constitution, manufacturing methods, corrosion resistance in a deep geologic environment, radiation shielding, and structural stability. The disposal canister should be safe from thermal, chemical, mechanical, and biological invasions for a very long time so as not to release any kind of radionuclides.

Monte Carlo simulations of criticality safety assessments of transuranic element storage in a pyroprocess facility

  • Kim, Jinhwan;Kim, Jisoo;Lim, Kyung Taek;Ahn, Seong Kyu;Park, Se Hwan;Cho, Gyuseong
    • Nuclear Engineering and Technology
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    • v.50 no.6
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    • pp.815-819
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    • 2018
  • In this study, criticality safety assessments of the potential for storing transuranic element (TRU) ingots via a pyroprocess were evaluated to determine the appropriate TRU storage design parameters, in this case the ratio of the TRU ingot height to the radius and the number of TRU ingot canisters stacked within a container. Various accident situations were modeled over a modeling period of 5 years for a cumulative inventory of TRU ingots with various water densities in submerged containers and with various pitches between the containers in the facility. Under these combinations, we calculated the threshold of TRU height and radius ratio depending on the number of canisters in a container to keep the stored TRU in a subcritical state. The ratio of the TRU ingot height to radius should not exceed 4.5, 1.1, 0.5, 0.3, and 0.2 for two, three, four, five, and six levels of stacked canisters in a container, respectively.

Development of a dry mock-up system for verifying pyroprocess automation

  • Seungnam Yu;Dongseok Ryu;Byugsuk Park;Jonghui Han
    • Nuclear Engineering and Technology
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    • v.56 no.5
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    • pp.1913-1924
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    • 2024
  • This paper presents the design and operation of an autonomous robot for pyroprocess automation, which requires unique approaches beyond those used in industrial applications to achieve the desired performance. Maintaining an extremely dry atmosphere is crucial to handle various materials, including chloride, and an autonomous system ensures this dry environment. The drying room dehumidifier was carefully selected and designed to generate dry air, and different types of dry air conditioning performance were evaluated, including assessing worker accessibility inside the mock-up to determine the system's feasibility. Containers used for process materials were modified to fit the gripper system of the gantry robot for automation. The loading and unloading of process materials in each equipment were automatically performed to connect the process equipment with the robotic system. The gantry robot primarily operated through macro motion to approach waypoints containing process materials, eliminating the need for precise approach motion. The robot's tapered jaw design allowed it to grasp the target object even with imperfect positioning. Robot motions were programmed using a robot simulator for initial positioning and motion planning, and real accuracy was tested in a mock-up facility using the OPC platform.