• 제목/요약/키워드: pulping process

검색결과 76건 처리시간 0.024초

수세미외 섬유의 펄프화에 관한 연구-섬유의 구조와 펄프화별 특징 분석- (Studies on Pulping of Sponge Gourd Net Fiber - Analysis of Morphology and Characteristics of Pulps -)

  • 김종규;노재성;이종신
    • 공업화학
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    • 제8권6호
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    • pp.1014-1021
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    • 1997
  • 수세미외 그물 섬유를 크라프트법, 알카리 아황산법, 아황산법, 알카리 과산화 수소법과 소오다법으로 펄프화하고, 안트라퀴논의 첨가와 미첨가 조건으로 구분하여 증해하였다. 이들의 고해와 미고해분에 대하여 주사 전자현미경(SEM), 섬유 품질 분석기(FQA), 섬유길이 분류기(Clark 4-Screen Classifier), 화상 분석기(Image Analyzer)를 이용하여 특성과 섬유의 구조를 비교 분석하였다. 그 결과는 다음과 같다. 1) 수세미의 섬유의 증해후 해섬 가능 기준의 Pulping 조건은 KP계($160^{\circ}C$, 2시간), ASP계($155^{\circ}C$, 4시간), PAP계($160^{\circ}C$, 1시간)에서 Kappa값이 각각 12, 25, 10 수준으로 비교적 낮은 Total Alkali(약 20%) 조건에서 적정 증해가 가능했다. 2) 각 펄프화별 펄프의 총 증해수율은 KP 50~55, ASP계 60~70, PAP계 45~50%로 SP계의 수율은 매우 높고, KP나 PAP는 일반 비목재나 목재와 비슷한 수준을 나타냈다. 3)NaOH의 투입량의 증가는 해섬능을 촉진하고, 섬유길이, Curl, Kink Index 등에서 품질의 형태 변화를 보였다. 4) 수세미외 섬유의 펄프화 공정에서 AQ첨가는 탈리그닌 촉진으로 해섬능이 현격하게 향상되고 섬유의 산화 분해를 방지하며, 고해 속도 상승과 피브릴화를 촉진하였다. 5) ASP계는 KP나 PAP보다 Bulk density가 높고, 섬유간 결합이 치밀하고, 섬유의 세포 손상이 감소되었다. 6) 수세미외 섬유는 "C" Stain에 의한 정색 반응으로 청색 또는 청회색의 맑고 투명한 세포벽을 갖는 정색 특성을 나타냈다.

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New 2-methyl Anthraquinone Synthesis Approach and Application in Soda-anthraquinone (AQ) Pulping

  • Shin Soo-Jeong;Francis Raymond C.;Omori Shigetoshi
    • 펄프종이기술
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    • 제37권5호통권113호
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    • pp.35-40
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    • 2005
  • We tried to synthesize the 2-methyl anthraquinone (2-MAQ) with reaction between phthalic anhydride and toluene instead of using 2-methyl phthalic anhydride and benzene. This process didn't generate significant of amount of 1-methyl anthraquinone (l-MAQ) as byproduct. The other advantage of this pathway is using less toxic toluene instead of benzene known as carcinogen. 2-MAQ synthesized this pathway was as effective as reagent grade from commercial available based on soda-anthraquinone(AQ) pulping results.

고급알코올을 이용한 토너의 응집 및 스크리닝을 통한 제거 효과 (Agglomeration of Toner Particles with Fatty Alcohol and Their Removal by Screening)

  • 허용성;이학래
    • 펄프종이기술
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    • 제36권2호
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    • pp.24-32
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    • 2004
  • Toner used in xerographic printing process is hydrophobic powder with low surface energy. The toner ink film fused on paper surface can be efficiently detached from a fiber surface during pulping, but it does not fragment again into fine toner particles. Ink agglomerates that result have too large particle size to be deinked by flotation. The purpose of this study is to enhance toner agglomeration using 1-octadecanol for improving the toner removal by screening. The effect of pH, pulping temperature, and 1-octadecanol on toner agglomeration and removal by screening was investigated using image analysis methods. Results showed that the size of toner agglomerates increased substantially when pulping was carried out at high temperature under acidic condition. When toner agglomerates showed spherical shape, the particle removal efficiency of screening was improved.

방습 효과가 우수한 환경친화적인 방습지(2보) -방습 도공지의 재생 특성- (Environmentally Friendly Paper with Superior Moisture -Proof Properties(II) -Recyclable properties of moisture-proof paper-)

  • 이명구;유재국
    • 펄프종이기술
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    • 제35권1호
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    • pp.13-18
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    • 2003
  • This study was done in an effort to evaluate the possibility of recyclability of moisture-proof paper. Because it is difficult to recycle laminated moisture-proof paper, a mixture of styrene-butadiene latex(SB latex) and wax emulsion was used as moisture-proof paper chemicals. A bar coater was applied to make moisture-proof paper and the coated weight was 17 g/$m^2$. The mixing ratios of SB latex to wax emulsion were 85 : 15, 87 : 13, and 90 : 10, respectively. It was observed that the moisture-proof paper treated with SB latex and wax emulsion at the appropriate ratio could be recycled effectively. The moisture-proof paper was similar to base paper in degree of pulping, and there was no significant difference in dispersion between moisture-proof paper and base paper. Most of wax particle which caused the spots during drying process could be removed by flotation process. Tensile strength and tear strength of handsheets made of both moisture-proof paper and base paper after pulping was measured to examine the fiber bonding and no significant difference in mechanical properties was observed.

전통한지의 처리공정에 따른 물성변화 (Effect of Traditional Hanji Manufacturing Process on Its Physical Properties)

  • 서영범;최찬호;전양
    • 펄프종이기술
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    • 제33권4호
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    • pp.28-34
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    • 2001
  • Korea traditional handmade paper, Hanji, has been known for more than thousand years for its high strength, high whiteness, high gloss, good ink reception and long lasting quality. Main component fiber of the Hanji is called 'Dak', which is the bast fiber of the Korea paper mulberry ($\textit{Broussonetia kazinoki}$). Dak has long fiber length, and high cellulose DP, if processed properly. The quality of Hanji is partly from the superior quality of Dak over wood fiber, and partly from the traditional papermaking process. The traditional papermaking process includes pulping, bleaching, refining, use of natural polymer, and sheet making process. Every traditional process has its special role. Comparisons between the modern papermaking technology and the traditional process were made in this study. The traditional process effectively protected cellulose DP in pulping and bleaching process, protected fiber length in refining process, and developed the high strength in the sheet forming process over the modern papermaking process.

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주요 농업부산물로 제조한 크라프트 펄프의 물리적 특성 평가 (Evaluation of the Physical Properties of Kraft Pulps Made from Major Agricultural Byproducts)

  • 이지영;임기백;김선영;박종혜;김철환;허영준;김영훈;김연오;이세란
    • 펄프종이기술
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    • 제46권3호
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    • pp.50-57
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    • 2014
  • In this study, we investigated the physical properties of kraft pulps made from rice husk, peanut husk and garlic stems. These agricultural byproducts were collected individually, and then various pulps were manufactured from them by controlling active alkali, sulfidity, reaction time and the liquor ratio in the kraft pulping process in order to analyze the applicability of these agricultural byproducts as raw materials for kraft pulps. After kraft pulping, we measured yield, flake content, fiber length, fiber width and freeness of pulps, and the fiber shapes of the pulps were observed by using an optical microscope. When the higher active alkali, longer reaction time and lower liquor ratio were applied in kraft pulping process, reject content decreased and fiber yield increased. The pulp from garlic stems had the longest fiber length and that from rice husk showed the highest intial freeness. All of the pulps from agricultural byproducts showed higher initial freeness, shorter fiber length and the similar fiber width compared to OCC, BCTMP and hardwood BKP. The fibers of the pulps made from agricultural byproducts showed a similar shape to those of commercial pulps. It was concluded that these agricultural byproducts had a potential as raw materials to produce an alternative pulp to the commercial pulps.

실험계획법을 이용한 고지 해리 공정조건에 관한 연구 (A Study on Pulping Process Condition through Design of Experiments)

  • 김성권;이준구;성대형
    • 공업화학
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    • 제9권4호
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    • pp.529-535
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    • 1998
  • 탈묵공정에서 고지 배합처리, 온도, 양품 배합처리 등의 해리 공정조건 변동에 의한 탈묵펄프의 영향을 조사하였다. 실험계획법으로써 탈묵펄프에 주된 영향을 미치는 유의한 인자를 선정하였으며, 통계분석기법 중 하나인 분산분석 및 다중비교를 통해 공정조건의 최적수준조합을 결정하고 이에 따른 백색도 및 강도적 특성의 추정치 및 신뢰구간을 구하였다. 백색도는 $Na_2SiO_3$ 2.0%, $H_2O_2$ 0.5%, 고지 배합처리 (국내신문고지 : 수입신문고지 : 매거진 = 40 : 30 : 30 wt %)의 조건에서 가장 높은 추정치 50.5%와 90% 신뢰구간 (49.0, 52.0)을 얻을 수 있었다. 인장지수는 $H_2O_2$ 0.5%, 해리 온도 $50^{\circ}C$의 조건에서 가장 높은 추정치 $35.7N{\cdot}m/g$과 90% 신뢰구간 (34.6, 36.6)을 얻을 수 있었다. 파열지수는 계면활성제 0.1%, 해리 온도 $50^{\circ}C$의 조건에서 가장 높은 추정치 $0.129kPa{\cdot}m^2/g$과 90% 신뢰구간 (0.125, 0.133)을 얻을 수 있었다.

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칡뿌리 섬유의 특성 및 섬유 자원화에 관한 연구(제 2보) - 칡뿌리 섬유의 펄프화 및 쉬트 표면 특성 - (Studies on the Characteristics and Resources of Fiber of Arrowroots(Part 2) - Sheet surface characteristics and pulping of Arrowroots -)

  • 조현진;윤승락;황병호
    • 펄프종이기술
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    • 제43권2호
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    • pp.31-39
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    • 2011
  • The applicability of arrowroots as materials for paper manufacture was investigated by evaluating the characteristics of arrowroots pulping and pulps, and the surface characteristics of paper made of arrowroots. The results is as follows. The yield of grounded pulp, alkaline pulp, grounded bleach pulp, and alkaline bleach pulp are 98.0%, 37.7%, 84.8%, and 32.5%, respectively. The extraction components in arrowroot's fibers was shown high in 1%-NaOH extraction. The amount of holocellulose and lignin were largely decreased, but a slight decrease was shown in the bleaching processes. Many shivers were shown in the grounded fibers. The amount of shivers was decreased and the single fibers were increased during the process of bleaching. The alkaline pulp and the alkaline bleach pulp showed high in the beating time and freeness than the grounded pulp and grounded bleach pulp. The conditions of sheet surface according to beating time is effected largely by the conditions of original pulp.

국내산 소나무로 제조된 APMP 특성 연구 (Study of Alkaline Peroxide Mechanical Pulp Made from Pinus densiflora)

  • 이지영;남혜경;김철환;권솔;박동훈;주수연;이민석
    • 펄프종이기술
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    • 제48권1호
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    • pp.100-110
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    • 2016
  • Alkaline Peroxide Mechanical Pulping (APMP) of Pinus densiflora harvested from domestic mountains was explored. APMP contributes to various advantages including pulp quality, elimination of the need for a bleaching process, and energy savings. Sequential treatment of impregnation of bleaching chemicals and refining not only overcome the concern of alkaline darkening of wood chips during chemical impregnation, but it also brightens the chips to the desired brightness levels suitable for writing and printing papers. APMP pulping from Pinus densiflora was greatly influenced by the dosage levels of hydrogen peroxide and sodium hydroxide. Alkaline peroxide treatment was carried out by applying one of three levels of hydrogen peroxide (1.5, 3, and 4.5% based on the oven-dried weight of the wood chips) and one of three levels of sodium hydroxide (1.5, 3, and 4.5% based on the oven-dried weight of the wood chips). Other chemicals including a peroxide stabilizers and metal chelation were constantly added for all treatments. Chemical treatment with a liquor-to-wood ration of 9:1 was carried out in a laboratory digestor. Compared to BTMP, APMP pulping displayed outstanding characteristics including the less requirement of refining energy, the better improvement of tensile strength, the more reduction of shives, and the greater increase of pulp brightness. In particular, when 4.5% of hydrogen peroxide with impregnation during 90 minutes was used, the brightness of APMP reached 64.9% ISO. Even though bulk of APMP was decreased with the increase of sodium hydroxide, a better and improved balance could be achieved between optical and strength properties. The spent liquor obtained from the discharge of the impregnation process at the dosage level of 4.5% hydrogen peroxide exhibited an equal level of residual peroxide with BTMP. In conclusion, APMP pulping showed successful results with Pinus densiflora due to its better response to the development of optical and physical properties compared to TMP pulping.

펄프몰드 제조를 위한 미분류 신문폐지의 펄핑 공정 최적화 (제1보) - 실험용 고농도 펄퍼 이용 - (Optimization of Repulping Process of Unsorted ONP for Pulp Mold (I) - Laboratory high consistency pulper -)

  • 류정용;조병욱;김태근;박대식;신은주;송봉근
    • 펄프종이기술
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    • 제39권4호
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    • pp.38-44
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    • 2007
  • In order to utilize unsorted ONP, which contains leaflets (printed coated papers), to produce pulp mold, optimum conditions for a repulping process were investigated with a laboratory high consistency pulper. It was concluded that medium or high consistency pulping is necessary to accelerate the rate of deflaking of unsorted ONP. Considering flake content, fines content and pulping energy, the optimum conditions for the laboratory Helico pulper were 11% of repulping concentration and 3 min of repulping time. The repulping temperature shall be at least $30^{\circ}C$. Aging of paper slows down the rate of de flaking but in an actual pulp molding process its effect could be negligible.