• Title/Summary/Keyword: pulping

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Elucidating soda and soda-anthraquinone pulping characteristics of Korean bamboo species (국내산 주요 죽종의 소다 및 소다-안트라퀴논 펄핑 특성 비교)

  • Lee, Kyu-Seong;Song, Woo-Yong;Shin, Soo-Jeong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.3
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    • pp.44-50
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    • 2016
  • As a raw material for pulp and paper industry, Moso bamboo, Timber bamboo and Henon bamboo pulps were prepared by soda or soda-anthraquinone(Soda-AQ) pulping process. Soda-AQ pulp yields was higher in Henon bamboo (43.2%) than in Moso bamboo or Timber bamboo (32.7-39.2%), but quite lower than hardwood species. In Kappa number comparison, Henon bamboo pulp showed lower (16.6) with 50 min cooking to $170^{\circ}C$ than that of Moso bamboo (22.8) and Timber bamboo (18.9) with 90 min cooking to $170^{\circ}C$. Fiber length of Timber bamboo soda pulp had higher (1.46 mm) than that of Moso bamboo or Henon bamboo (1.18-1.36 mm). All three bamboo pulps showed longer average fiber length than commercial hardwood pulp. With higher pulp yield and lower Kappa number, Henon bamboo is better raw material for pulp than Moso bamboo and Timber bamboo.

Studies on Disintegration of Korean Old Corrugated Container(KOCC) Using a Pilot Screen (파일롯 스크린을 활용한 KOCC 해리 효율 연구)

  • Lee, Tai Ju;Nam, Yun Seok;Sim, Jae Min;Ryu, Jeong Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.3
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    • pp.14-22
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    • 2016
  • Pulping is a stage that can change fibrous raw materials into pumpable slurry. Recovered paper can be defibrated to individual fibers by shear stress generated by rotation of a rotor and water. Disintegration of recovered paper is more complicated than that of chemical pulp. When disintegration of recovered paper is poor, screening and cleaning efficiency will be worse and properties of paper will also be deteriorated. Therefore, pulping is an important treatment for improvement of availability of recovered paper and process runnability. In this study, degrees of disintegration of KOCC obtained from a linerboard mill was analyzed with a pilot-scale screen. Flake removal of KOCC slurry was performed by a pilot screen. Simple pumping action gave a positive effect on disintegration of KOCC. After pumping for 10 minutes, paper strength increased without the change of water retention value and fibrillation of KOCC slurry. This phenomena can be explained by modification of hornified surface of KOCC fibers by shear stress generated by pumping. Consequently, disintegration efficiency of KOCC can be enhanced by control of retention time at pulper or an agitation power at chests of papermaking process.

The Anaerobic Biodegradability and Methanogenic Toxicity of Pulping Wastewaters (펄프페수의 혐기성 생분해능 및 메탄 생성균의 독성에 관한 연구)

  • 박종안;허준무;장봉기
    • Journal of Environmental Health Sciences
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    • v.24 no.1
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    • pp.70-79
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    • 1998
  • 본 실험의 목적은 다양한 펄프제조 조건과 여러 형태의 리그노 셀루로우스 성분이 펄프폐수의 혐기성 생분해에 미치는 영향을 규명하는 것이다. 실험에 사용된 폐수는 일반적으로 펄프 제조시에 발생되는 폐수를 대상으로 하였으며, 펄프제조 조건은 TMP공정과 소다 펄프공정을 적용하였다. 혐기성 생분해 가능성 시험 및 독성실험은 $35\pm 2\circ$C의 중온상태에서 입상슬러지를 식종물질로 사용한 회분식 반응조를 이용하였다. TMP공정의 배출되는 폐수는 산으로의 전환율이 총 COD기준으로 68-87%로 매우 높은 혐기성 생분해 가능성을 보였다. 그리고 TMP공정폐수는 일반적으로 제지폐수 처리시 독성농도라고 알려진 농도에서도 메탄생성균에 독성을 주지 않았고, 또한 COD 10g/l의 농도에서도 처리에 저해가 일어나지 않았다. 반면에, 알카리성 상태에서 준비된 펄프폐수의 경우는 생분해성이 매우 낮아서 대략 50%정도의 산전환율을 보였으며, 메탄생성균에 상당한 저해를 주었다. 메턴생성균의 활성도에 50%저해를 주는 농도는 2.1~5.4 gCOD/l였다. 알카리성 펄프폐수의 독성에 대한 추가 실험결과 펄프내 wood resin이 산이나 중성 pH부근에서는 잘 용해가 되지 않고 알카리성 상태에서 쉽게 용해되어 메탄생성균에 저해를 나타내는 것으로 밝혀졌다. 따라서 펄프제조시 나무성분이 알카리성분과 접촉할 경우 후속하는 혐기성 처리공정의 메탄생성균에 심각한 저해를 줄 수 있다.

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Lignin Characterization of Waste Liquor by Modified Pulping Process (개량(改良)펄프화법(化法)으로 제조(製造)된 폐액(廢液)중의 리그닌의 특성(特性))

  • Hwang, Byung-Ho;Cho, Hern-Joung;Lee, Jong-Yoon
    • Journal of the Korean Wood Science and Technology
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    • v.23 no.1
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    • pp.13-20
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    • 1995
  • This study was carried out to investigate the characterization of lignins from waste liquors in SP, KP, ASAM, and AS from Pinus densiflora, Quercus mongolica, and Betula ermanii. Spectroscopic study was applied to examine the lignins separated from different pulping process. Lignin contents in waste liqours increased in order of AS, ASAM, KP, and SP. UV spectra of three types of lignin except AS lignin showed similar pattern. IR spectra of AS lignin showed strong C=O absorptions in the range from 1730 to 1750$cm^{-1}$, where as those of KP, SP, and ASAM showed weak stretch in this region. NMR spectra of AS lignin showed strong characteristic chemical shifts of acetoxyl groups of acetylated aliphatic and aromatic hydroxyl groups at 2.0~2.5 ppm. Molecular weight of ASAM lignin from Pinus densiflora determined and found number average molecular weight 1,199, weight average molecular weight 5,458. z average molecular weight 17,242, and viscosity average molecular weight 5,457. It is considered from the results based on spectroscopic study of lignin that waste liquors (in SP, KP, ASAM and AS) from Pinus densiflora, Quercus mongolica, and Betula ermanii can be used for lignin utilization.

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Optimization of Repulping Process of Unsorted ONP for Pulp Mold (I) - Laboratory high consistency pulper - (펄프몰드 제조를 위한 미분류 신문폐지의 펄핑 공정 최적화 (제1보) - 실험용 고농도 펄퍼 이용 -)

  • Ryu, Jeong-Yong;Cho, Byoung-Uk;Kim, Tae-Keun;Park, Dae-Sik;Shin, Eun-Ju;Song, Bong-Keun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.39 no.4
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    • pp.38-44
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    • 2007
  • In order to utilize unsorted ONP, which contains leaflets (printed coated papers), to produce pulp mold, optimum conditions for a repulping process were investigated with a laboratory high consistency pulper. It was concluded that medium or high consistency pulping is necessary to accelerate the rate of deflaking of unsorted ONP. Considering flake content, fines content and pulping energy, the optimum conditions for the laboratory Helico pulper were 11% of repulping concentration and 3 min of repulping time. The repulping temperature shall be at least $30^{\circ}C$. Aging of paper slows down the rate of de flaking but in an actual pulp molding process its effect could be negligible.

Study on the Mechanical Extraction Properties of Tobacco Stem Biomass (담배 주맥 바이오매스의 압착추출특성 연구)

  • Sung, Yong-Joo;Han, Young-Lim;Rhee, Moon-Soo
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.2
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    • pp.65-72
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    • 2008
  • This work evaluated the extractability of tobacco stem biomass for the papermaking type Reconstituted Tobacco Sheet(RTS). The effects of the soaking conditions on the hydration of stem biomass and the effects of the hydrated state on the mechanical extraction were investigated. In order to simulate the mechanical expression process of a papermaking type RTS mill, for example, the screw press process, the novel mechanical pressing analyzer was developed for this study. The hydration of stem biomass by soaking process was greatly affected by the soaking time and the soaking temperature. The longer soaking time and the higher soaking temperature resulted in the higher hydrated stem biomass. Since the higher hydrated stem had more combined water in the inner structure and resulted in the more flexible structure, the higher hydrated stem leaded to the more compressed filter cake and the higher water contents in the filter cake after the mechanical pressing. The pilot pulping experiments showed the difference in hydration and extractability between burley and bright tobacco stem. The bulkier structure of the burley stem resulted in the faster hydration by pilot pulping and leaded to the larger reduction in water soluble components. And the hydration process showed the major influence on the separation efficiency of water soluble components.

Effect of Paper Mulberry Bast Fiber's Length on the Quality of the Hand-made Korean Paper (닥나무 인피섬유장이 지질에 미치는 영향)

  • Cheon, Cheol;Lee, Myung Ki
    • Journal of Conservation Science
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    • v.5 no.1 s.5
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    • pp.94-104
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    • 1996
  • This study was carried on paper mulberry bast fibers, which were cut in the length of it's chip by three kinds. And they cooked by sodium hydroxide (NaOH) and ammonium oxalate (AMOX), and pulping process was studied to inquire some properties of hand made papers. The results were as follows. AMOX pulps had $10\~17\%$ higher than NaOH, but amounts of the residual lignin of it's pulps and residual ash were high, and it surely can't be superior. In the freeness of pulps, AMOX pulps were higher than that of NaOH, but they showed tendency to opposite in view of relation of chip's length kinds. For the AMOX pulps, the physical characteristics test results were higher long fiber pulps than short fiber pulps. Specially, in folding endurance long fiber pulps were a very strong. NaOH pulp's physical characteristics test had shown results that were opposite of there of the AMOX pulps, if the length of the fiber is longer, the strengthts generally decreased. To get the optimum fiber's length according to use of paper and pulping method, they must be fractionate chip's length. The long fibers in NaOH pulps affected the paper quality greatly to length of chips.

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