• Title/Summary/Keyword: prototype tests

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Development of Application Technique for a Car Body with Aluminium Sandwich Panels (샌드위치 판재의 차량적용 기술개발)

  • ;dbdydans
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.131-139
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    • 1998
  • An aluminium sandwich sheet is the material fabricated by adhering two aluminum panels to one plastic core. If it has the same bending stiffness as an steel panel, it is 65% lighter than steel panel and 30% lighter than aluminum panel. Therefore it is marked exclusively as god substitutive materials of steel body for improving fuel efficiency. But an aluminium sandwich sheet has problem of the lower formability than steel for automotive application. In this paper we intend to develop application technologies of an aluminum sandwich sheet for auto body panels from the selecting composed materials of aluminium sandwich sheets to fabricating prototype. We selected aluminium sandwich panels fabricated by Hoogovens company. Through formability tests we have finished the design and fabricated a mould and a prototype.

Intelligent Decision Support System for Containership Auto-stowage Planning (컨테이너 선박의 자동 적재 계획을 위한 지능형 의사결정지원시스템)

  • Shin, J.Y.;Nam, K.C.
    • Journal of Korean Port Research
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    • v.9 no.1
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    • pp.19-32
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    • 1995
  • The objective of this paper is to suggest a decision support system allowing automated stowage planning for containerships, and provide a working prototype. Unlike most previous works in this topic which concentrated mainly on the theoretical aspects. this paper attempts to develop a feasible system for improving the speed and accuracy of stowage planning by combining practice and theoretical solution methods. The paper includes a definition of the containership stowage problem, and details on the design and development of the automated stowage plan generation routine. Several program tests are undertaken with randomly generated input data. The results suggest that the prototype system is quite meaningful even though there are still some unsolved problems. The paper concludes with a discussion of issues for future development of the decision support system.

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Comparison of 1-g and Centrifuge Model Tests for Similitude Laws (상사법칙 검증을 위한 1-g 모형실험과 원심모형실험의 비교 연구)

  • Kim Sung-Ryul;Hwang Jae-Ik;Kim Myoung-Mo;Ko Hon-Yim
    • Journal of the Korean Geotechnical Society
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    • v.22 no.5
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    • pp.59-67
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    • 2006
  • The centrifuge and 1-g shaking table tests were performed simultaneously to compare the dynamic behaviors of loose sands of the same geotechnical properties. The prototype soils were 10 m thick liquefiable loose sands. The geometric scaling factors were 20 for 1-g and 40 for centrifuge tests. The excess pore pressure, surface settlement, and acceleration in the soil were measured at the same locations in the 1-g and centrifuge tests. The total excess pore pressure from development to dissipation was measured. In the centrifuge test, viscous fluid was used as the pore water to eliminate the time scaling difference between dynamic time and dissipation time. In the 1-g tests, the steady state concept was applied to determine the unit weight of the model soil, and two different time scaling factors were applied for the dynamic time and the dissipation time. It is concluded that the 1-g tests can simulate the excess pore pressure of the prototype soil if the permeability of the model soil is small enough to prevent dissipation of excess pore pressure during shaking and the dissipation time scaling factor is properly determined.

Computer-Aided Monitoring and Assessment System for Maintenance of Grand Bridges (대형교량의 유지관리를 위한 전산화 모니터링 및 분석평가시스템)

  • Cho, Hyo Nam;Lim, Jong Kwon;Min, Dae Hong;Park, Kyung Hoon
    • Journal of Korean Society of Steel Construction
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    • v.10 no.3 s.36
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    • pp.369-381
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    • 1998
  • This paper is intended to show some new approaches and concepts for the development of system model and prototype software for computer-aided Monitoring and Assessment(M&A) of grand bridges. The system model that incorporates optimal strategies for M&A of grand bridges is suggested. Reliability models are developed and a reliability-based capacity rating method is established for the evaluation of the bridge safety and reliability based on the real responses measured from a series of field load tests. Based on the proposed models, an integrated prototype software is then developed for computer-aided M&A of grand bridges under the environment of the graphic user interface, which is successfully applied to the M&A of an existing cable-stayed bridge. It may be stated that the system model and prototype software developed in this paper can be utilized and implemented in the development of the computer-aided M&A system for cable-stayed and suspension bridges.

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Digital Microflow Controllers Using Fluidic Digital-to-Analog Converters with Binary-Weighted Flow Resistor Network (이진가중형 유체 디지털-아날로그 변환기를 이용한 고정도 미소유량 조절기)

  • Yoon, Sang-Hee;Cho, Young-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.12
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    • pp.1923-1930
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    • 2004
  • This paper presents digital microflow controllers(DMFC), where a fluidic digital-to-analog converter(DAC) is used to achieve high-linearity, fine-level flow control for applications to precision biomedical dosing systems. The fluidic DAC, composed of binary-weighted flow resistance, controls the flow-rate based on the ratio of the flow resistance to achieve high-precision flow-rate control. The binary-weighted flow resistance has been specified by a serial or a parallel connection of an identical flow resistor to improve the linearity of the flow-rate control, thereby making the flow-resistance ratio insensitive to the size uncertainty in flow resistors due to micromachining errors. We have designed and fabricated three different types of 4-digit DMFC: Prototype S and P are composed of the serial and the parallel combinations of an identical flow resistor, while Prototype V is based on the width-varied flow resistors. In the experimental study, we perform a static test for DMFC at the forward and backward flow conditions as well as a dynamic tests at pulsating flow conditions. The fabricated DMFC shows the nonlinearity of 5.0% and the flow-rate levels of 16(2$^{N}$) for the digital control of 4(N) valves. Among the 4-digit DMFC fabricated with micromachining errors, Prototypes S and P show 27.2% and 27.6% of the flow-rate deviation measured from Prototype V, respectively; thus verifying that Prototypes S and P are less sensitive to the micromachining error than Prototype V.V.

Structural behavior of arch dams considering experimentally validated prototype model using similitude and scaling laws

  • Altunisik, Ahmet Can;Kalkan, Ebru;Basaga, Hasan B.
    • Computers and Concrete
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    • v.22 no.1
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    • pp.101-116
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    • 2018
  • As one of the most important engineering structures, arch dams are huge constructions built with human hands and have strategical importance. Because of the fact that long construction duration, water supply, financial reasons, major loss of life and material since failure etc., the design of arch dams is very important problem and should be done by expert engineers to determine the structural behavior more accurately. Finite element analyses and non-destructive experimental measurements can be used to investigate the structural response, but there are some difficulties such as spending a long time while modelling, analysis and in-situ testing. Therefore, it is more useful to conduct the research on the laboratory conditions and to transform the obtained results into real constructions. Within the scope of this study, it is aimed to determine the structural behavior of arch dams considering experimentally validated prototype laboratory model using similitude and scaling laws. Type-1 arch dam, which is one of five arch dam types suggested at the "Arch Dams" Symposium in England in 1968 is selected as reference prototype model. The dam is built considering dam-reservoir-foundation interaction and ambient vibration tests are performed to validate the finite element results such as dynamic characteristics, displacements, principal stresses and strains. These results are considered as reference parameters and used to determine the real arch dam response with different scales factors such as 335, 400, 416.67 and 450. These values are selected by considering previously examined dam projects. Arch heights are calculated as 201 m, 240 m, 250 m and 270 m, respectively. The structural response is investigated between the model and prototype by using similarity requirements, field equations, scaling laws etc. To validate these results, finite element models are enlarged in the same scales and analyses are repeated to obtain the dynamic characteristics, displacements, principal stresses and strains. At the end of the study, it is seen that there is a good agreement between all results obtained by similarity requirements with scaling laws and enlarged finite element models.

A Study on the Working Clothes for Korea Railroad -Focused on Winter Upper Garment- (한국철도공사 작업복에 관한 연구 (제1보) -동복 상의를 중심으로-)

  • Kim, Ji-Won;Choi, Hei-Sun;Ryou, Heun-Sook
    • Journal of the Korean Society of Clothing and Textiles
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    • v.33 no.2
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    • pp.308-318
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    • 2009
  • The purpose of this study was to develop the functionally improved winter work clothing for the Korean railroad workers. Based on the questionnaires, the sample clothing for the Korean railroad workers was produced. The design, materials, and patterns were modified to increase mobility and comfort of workers. Water-repellent treatment was added to the material in order to decrease the dirt and stains while working. Also the reflective strips were added to chest and back of the upper garment in order to increase visibility and safety of the workers. In terms of the design and pattern underarm of the sleeve and side panel of the bodice were put in together and action pleats at the back were inserted in order to decrease the pullback of the armpit and scapular area and increase mobility of the arm movement. Also the patterns of the elbows areas were modified to increase mobility of joint. The prototype was evaluated an objective assessment and subjective assessment to compare to the existing working uniform. Assessment group was consisted of 5 subject groups and 11 expert groups and evaluated external appearance and adaptability to the movements. According to the results, the prototype was evaluated better than the existing working uniform in appearance and adaptability except height of collar. A field test was conducted to compare the prototype and the existing working uniform. The field tests were performed by 6 workers in the Korean railroad. According to the results, the prototype was improved in terms of adaptability and comfort.

A Study on Manufacturing and Experimental Techniques for the 1/5th Scale Model of Precast Concrete Large Panel Structure (프리캐스트 콘크리트 대형판 구조물의 1/5축소모델 제작 및 실험기법 연구)

  • 이한선;김상규
    • Magazine of the Korea Concrete Institute
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    • v.8 no.2
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    • pp.139-150
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    • 1996
  • The objective of this study is to provide the information on the manufacturing and exper- , ructures. imental techniques of small scale modeling of precast concrete(P.C.) large panel :-t The ad~~pted scale was one-fifth. 4 types of experiments were performed : nlaterial tests for model concrete and model reinforcement, compressive test of horizontal joint, shear test of vertical joint and cyclic static test of 2-story subassemblage structure. Based on the experimental results, the following conclusions are drawn : i 1) Model concrete had in general larger compressive strength than expected. (2) Model reinforcement showed less ductility if the annealing processes were performed without using vaccuum tube. 131 Failure niotles of horizontal and vertical joints were almost same for both prototype and model. But the strength of model appears to be higher than required by similitude law. (41 Hysteretic behavior of 1 /T, scale subassemblage model can be made quite similar to that of prototype if the ductility of model reinforcement and compressive strength of model concrete could be representative of those of prototype.

Development of a Precision Seed Metering Device for Direct Seeding of Rice (벼 직파용 정밀 배종장치 개발)

  • Yoo S. N.;Choi Y. S.;Suh S. R.
    • Journal of Biosystems Engineering
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    • v.30 no.5 s.112
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    • pp.261-267
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    • 2005
  • In order to save labor and cost, direct seeding has been considered as an important alternative to the machine transplanting in rice cultivation. As current seeders for direct seeding of rice seeds drill irregular amount of seeds under various operating conditions, conventional drilling should be turned to precision planting which enables accurate placement of proper amount of rice seeds at equal intervals within rows. In this study, design, construction and performance evaluation of a precision seed metering device for planting of rice seeds were carried out. As prototype, the conventional roller type seed metering device was modified for planting: increasing diameter of metering roller, setting 2 or 4 seed cells on metering roller, adding seed discharging lid and its driving cam mechanism. Through performance tests for prototype and the current seed metering device, number of seeds in a hill, planting space and its error ratio, coefficient of variation of planting space (planting accuracy), and seeding length of $90\%$ of seeds in a hill divided by planting space (planting precision) at setting planting spaces of 15, and 20cm, seeding heights of 10, and 20cm, and seeding speeds of 0.1, 0.2, and 0.5m/s were investigated. Prototype showed better seed planting performance than the current seed metering devices. When setting planting space of 15 cm and seeding height of 10cm, prototype with 2 seed cells showed that variations of planting space and seeding lengths of $90\%$ of seeds in a hill at up to seeding speed of 0.5m/s were within 0.9cm, and 3.6cm, respectively.

Experimental Study on Characteristics of Low Hardness Rubber Bearing (저경도 고무받침의 특성에 관한 실험적 연구)

  • 정길영;하동호;박건록;권형오
    • Journal of the Earthquake Engineering Society of Korea
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    • v.6 no.4
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    • pp.39-49
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    • 2002
  • In this paper, the characteristics of RB(rubber bearing) were studied by various prototype tests on RB with low hardness rubber. The characteristics of RB were tested on displacements, repeated cycles, frequencies, vertical pressures, temperature, vertical stiffness and the capability of shear deformation. The prototype test showed that the displacement and vertical pressures were the most governing factors influencing on characteristics of RB. The effective stiffness and equivalent damping of RB showed small increment in high frequency range. After the repeated cyclic test with 50's cycles, the effective stiffness and equivalent damping of RB were almost constant compared with those of the 1st cycles due to low hysteretic damping. The shear modulus of RB was reduced after large deformation, and this value of RB was partly recovered after 40 days. Finally, the shear failure test of RB was conducted, the prototype was failed over 490% of shear strain, and real size RB was failed over 430% of shear strain.