• 제목/요약/키워드: propagation life

검색결과 551건 처리시간 0.026초

피로균열의 지연거동에 따른 수명예측 및 비파괴평가 (Life Prediction by Retardation Behavior of Fatigue Crack and its Nondestructive Evaluation)

  • 남기우;김선진
    • 한국해양공학회지
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    • 제13권3호통권33호
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    • pp.36-48
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    • 1999
  • Fatigue life and crack retardation behavior after penetration were experimentally examined using surface pre-cracked specimens of aluminium alloy 5083. The Wheeler model retardation parameter was used successfully to predict crack growth behavior after penetration. By using a crack propagation rule, the change in crack shape after penetration can be evaluated quantitatively. Advanced, waveform-based acoustic emission (AE) techniques have been successfully used to evaluate signal characteristics obtained form fatigue crack propagation and penetratin behavior in 6061 aluminum plate with surface crack under fatigue stress. Surface defects in the structural members are apt to be origins of fatigue crack growth, which may cause serious failure of the whole structure. The nondestructive analysis on the crack growth and penetration from these defects may, therefore, be one of the most important subjects on the reliability of the leak before break (LBB) design. The goal of the present study is to determine if different sources of the AE could be identified by characteristics of the waveforms produced from the crack growth and penetration. AE signals detected in four stages were found to have different signal per stage. With analysis of waveform and power spectrum in 6061 aluminum alloys with a surface crack, it is found to be capabilities on real-time monitoring for the crack propagation and penetration behavior of various damages and defects in structural members.

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Behavioral Characteristics of Fatigue Cracks in Small Hole Defects Located on Opposite Sides of the Shaft Cross Section

  • Sam-Hong;Il-Hyuk;Jeong-Moo
    • International Journal of Precision Engineering and Manufacturing
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    • 제5권4호
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    • pp.36-42
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    • 2004
  • The shaft with the circular cross section has symmetric structural combination parts to keep the rotating balance. Hence the crack usually initiates from symmetric combination parts due to the stress concentration of these parts. In this study to estimate the fatigue behavior of symmetric cracks, the fatigue test was performed by using a rotary bending tester and the specimen with symmetric defects in circular cross section. The characteristics of crack initiation and propagation on the symmetric surface cracks in circular cross section were examined. We also observed the internal crack using the oxidation coloring method and investigated the fatigue behavior using the relationship between the surface crack and the internal crack. As a result, the fatigue life of symmetric cracks was reduced by 35% compared to that of a single crack. We examined the characteristics of fatigue behavior of elements with symmetric cracks using internal crack propagation rate and maximum stress intensity factor range that were obtained from an approximation method.

다단계 피로하중 실험을 통한 균열 발생 및 전파단계에서 파괴모드 II 영향 분석 (Effects of Failure Mode II on Crack Initiation and Crack propagation Steps Using Multilevel Fatigue Loading Test)

  • 홍석표;박세민;김주희
    • 대한기계학회논문집A
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    • 제41권9호
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    • pp.853-860
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    • 2017
  • 본 연구는 균열 발생 및 전파단계에서 하중모드 II의 영향을 평가하기 위해 피로균열 하한계 영역의 혼합모드 I+II 하중을 통해 실험적으로 평가하였다. 균열 발생단계(Stage I)에서는 혼합모드상태에서 하중작용 각도(${\theta}$)가 증가할수록 모드 II 영향으로 인하여 낮은 하중에서 균열이 발생하고, 균열 전파단계 (Stage II)에서는 균열전파 속도는 감소하였다. 다단계 하중작용 각도변화에 따른 하중모드 II영향은 균열전파단계 실험을 통해 평가하였다. 혼합모드 I+II 하중 작용 시 작용각도 ($0^{\circ}{\rightarrow}{\theta}{\rightarrow}60^{\circ}$) 증가에 따라 피로균열전파속도는 감소하였으며 늦게 발생한 균열에서도 마찬가지로 감소하였다. 작용각도가 ${\theta}{\geq}75^{\circ}$ 범위에서는 하중작용각도 증가에 따라 피로균열전파속도가 증가하고 피로수명이 감소하는 것을 확인하였다.

두 크랙의 간섭형태에 따른 피로크랙전파거동의 변화 (Variation of fatigue crack propagation behavior based on the shape of the interaction between two cracks)

  • 송삼홍;최병호;배준수
    • 대한기계학회논문집A
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    • 제21권7호
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    • pp.1097-1105
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    • 1997
  • Because of the existence of stress interaction field made by other defects and propagating cracks, the structure may be weakened. Therefore in this study, the crack behavior in the interaction field made by two different cracks is studied experimentally. In the experiment, vertical distance between two cracks and applied stress are varied to make different stress interacted field. In addition, the effect of plastic zone is used to examine crack propagation path and rate. Three types of crack propagation in the interacted field were found, and crack propagating path and rate of two cracks were significantly changed according to different applied stress as each crack propagates. And the results are attributed to the effect of the size and shape of the plastic zone.

0.2% N을 첨가한 수퍼 2상 스테인리스강의 열처리 조건에 따른 특성 평가 - 제2보: 피로균열진전 거동 (Characteristic Evaluation according to Heat Treatment Conditions of Super Duplex Stainless Steel with Additive 0.2% N - Part 2: Fatigue Crack Propagation Behavior)

  • 안석환;강흥주;서현수;남기우;이건찬
    • 한국해양공학회지
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    • 제23권5호
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    • pp.79-84
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    • 2009
  • Super duplex stainless steel has long life in severe environments by showing the enough strength and corrosion resistance. Therefore, the fracture mechanics approach needs to support the structural strength integrity for the used material. In this study, fatigue crack propagation behavior was investigated to super duplex stainless steel with 0.2% nitrogen. The various volume fraction and distribution of austenite structure for applied specimen in test were obtained by changing the heat treatment temperature and cycle. From test results, fatigue crack propagation rate showed two kinds of tendency between da/dN and ${\Delta}K$ according to distribution of austenite structure and structure anisotropy.

응력비의 변화에 따른 혼합 모드 피로 균열 전파 거동 (Mixed Mode Fatigue Crack Propagation Behavior due to The Variation of Stress Ratio)

  • 송삼홍;최지훈;이정무
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.286-291
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    • 2001
  • Most cracks in the structure occur under mixed mode loadings and those propagation depend on the stress ratio very much. So, it is necessary to study the fatigue behavior under mixed mode loading as stress ratio changes. In this paper, fatigue crack propagation behavior was investigated respectively at stress ratio 0.1, 0.3, 0.5, 0.7 and we change loading application angle to $0^{\circ},\;30^{\circ},\;60^{\circ}$ to apply various loading. mode. The mode I and II stress intensity factors of CTS specimen used in this study were calculated by displacement extrapolation method using FEM(ABAQUS). Using both the study through the experiment and the theoretical study through FEM analysis, we studied the relation between crack propagation rate and stress intensity factor range at each loading mode due to the variation of stress ratio. Also, when the crack propagated under given stress condition and given loading mode condition, we studied what the dominant factors of the crack propagation rate were at each case.

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피로크랙 진전수명의 확률특성에 관한 연구 II (A Study on the Probabilistic Nature of Fatigue Crack Propagation Life(II) -The Distribution of Crack Propagation Rate-)

  • 윤한용
    • 대한기계학회논문집
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    • 제14권6호
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    • pp.1561-1567
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    • 1990
  • 본 연구에서는 고강도 알루미늄합금 A12024-T3재의 통계적시험에 의하여 시험 편두께가 피로크랙 진전속도의 분포에 미치는 영향을 밝히고자 하며, 또한, 통계적시 험의 능률화 및 일관성을 꾀하기 위하여 개발한 새로운 유형의 자동화 다단식 피로시 험기의 개략을 밝힌다.

Fatigue Crack Growth Behavior of NR and HNBR Based Vulcanizates with Potential Application to Track Pad for Heavy Weight Vehicles

  • Kim, Wonho;Kim, Minyoung;Chang, Young-Wook;Shin, Jung-Eun;Bae, Jong-Woo
    • Macromolecular Research
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    • 제11권2호
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    • pp.73-79
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    • 2003
  • Generally, field performance of elastomeric track pad components has been poor, especially for the medium to heavy tonnage tracked vehicles, which are operated on the hilly cross-country course. The service life of these track pad, is affected not only by the terrain and environmental conditions but also by the speed, cornering, braking, weight of the vehicle, and the track tread design. In this research, modulus, tearing energy, and the rate of crack propagation of vulcanizates are evaluated by changing base materials to improve the service time of track pad. By increasing the contents of carbon black, modulus, tearing energy, and fatigue crack growth resistance of vulcanizates improved. Compared with the NR vulcanizate, the HNBR vulcanizate had a higher value of tearing energy. The rate of crack propagation of vulcanizates using smaller size carbon black was slower than that using larger size carbon black. When the HNBR was blended with the ZSC, the tearing energy of the vulcanizates was a little reduced because of the high modulus but the crack propagation rate was reduced significantly. In the relation between the crack propagation rate and the strain energy release rate, though up to 100% strain were applied to specimens, the slope on the log scale ($\beta$) varied between 1.72 and 2.3 with the kind of elastomer.

십자형 필렛 용접 이음의 피로균열 에 대한 파괴 역학적 고찰 (A Study on the fracture Mechanical Behavior of Cruciform Welded Joint With Fracture Cracks)

  • 엄동석;강성원;유덕상
    • Journal of Welding and Joining
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    • 제1권1호
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    • pp.37-46
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    • 1983
  • This paper describes a study of fillet welded joint stressed perpendicular to the weld line. The finite element method was used to determine the stress intensity factor for cruciform joint at weld toe and root cracks according to variation of H/Tp, weld angle and main plate thickness. But, in this study, weld angle was fixed at 45.deg., since the variation of weld angle affect the stress intensity factor little, also main plate thickness was fixed. Pulsating tension fatigue test was done at the second phase of experiment. The work using the concepts of the fracture mechanics on the stable crack growth, was in the correlation of the experimental fatigue stress-life behavior because the fatigue behaviors of various joint geometries are related to the stress intensity factors calculated by F.E.M. analysis. Main results obtained are summarized as follows. 1) According to the propagation of toe crack, the variation of the stress intensity factor at root crack is obvious as H/Tp is smaller. 2) According to the propagation of root cracks, the change of the stress intensity factor of the toe is very large with propagation of root crack. 3) The calculation formula of the stress intensity factor of crack propagation at the root crack was obtained. 4) The calculation formula of the stress intensity factor at the toe cracks was obtained in similar manner. 5) From the results of experiment, the velocity of fatigue crack propagation at the weld toe and root was estimated.

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구조용강의 용접가공에 따른 피로균열진전에 미치는 응력비의 영향 (Effect of Stress Ratio on Fatigue Crack Propagation Processing of Structural Steel)

  • 박경동;신영진;이주영
    • 한국기계가공학회지
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    • 제5권4호
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    • pp.65-71
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    • 2006
  • The lightness of components required on marine and shipbuilding industry is requiring high strength of components. In particular, fatigue failure phenomena, which happen in metal, bring on danger in human life and property. Therefore, antifatigue failure technology takes an important part on current industries. In this study, it is investigated about endurance and fatigue crack propagation rate of according to welding methods such as SMAW, FCAW and SAW commonly used for welding structures in present. Endurance limits carried out highly in the order of SMAW, FCAW, SAW and fatigue crack propagation rate out lowly in the order of SMAW, FCAW, SAW. By these results, it is needed to use SMAW welding method for welding structures with small welding capacity and FCAW, SAW methods for large welding structures after consideration about economic gains and operation efficiency of welding. Fatigue crack propagation rate is more affected by strength of welding materials than endurance limit of welding materials according to welding methods.

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