• Title/Summary/Keyword: production planning & scheduling

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A Programming Model for Employment Planning in a Manufacturing Firm (제조기업(製造企業)의 고용계획(雇用計劃)을 위한 계획(計劃) 모델)

  • Son, Man-Seok;Lee, Jin-Ju
    • Journal of Korean Institute of Industrial Engineers
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    • v.2 no.1
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    • pp.85-92
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    • 1976
  • In this paper, the employment planning model is developed which is a decision-making model for determining the optimum employment level with respect to varying net manpower requirement for each planing period such that total cost in a planning horizon is minimized. It is constructed as a nonlinear programming model and a dynamic programming model on the basis of studies in the areas of production smoothing and manpower scheduling. Costs for a planning period are categorized into regular wage cost, hiring cost, and overtime cost. The first is a linear function. The other two cost functions are of quadratic nature. The planning horizon of this planning model is intermediate range (five years) for which a fair planning accuracy can be guaranteed. The model considers learning period for each job class. It is simple and an optimum solution can be easily obtained by direct search techniques.

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Database establishment method for process scheduling by means of simulation (시뮬레이션 기법 기반 공정계획 수립을 위한 데이터베이스 구축 방법론)

  • Ko, Yong-Ho;Noh, Jae-Yun;Ngov, Kheang;Shin, Do-Hyoung;Han, Seung-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.69-70
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    • 2022
  • The domestic process planning generally relies on calculations based on the construction-standard-production-rate. This method requires trial and error practice during the construction phase to deduce the optimized equipment combination for time and cost. Trial and error during construction can lead to cost overruns and schedule delays. Accordingly, this paper suggests an advanced method for establishing a productivity database based on combinations of equipment and also considering site conditions in order to reduce the timely effort for deducing the optimized equipment combination. For this purpose DES (Discrete Event Simulation) model was developed based on the information provided in the construction-standard-production-rate.

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Integer Programming Models for Disassembly Scheduling (분해 일정계획 문제에 대한 정수계획 모형)

  • Lee Dong-Ho;Kim Hwa-Joong;Xirouchakis Paul
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.369-374
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    • 2003
  • Disassembly scheduling is the problem or determining the ordering and disassembly schedules or used or end-of-life products while satisfying the demand or their parts or components over a certain planning horizon. To represent and optimally solve the basic case. i e ., single product type without parts commonality, an Integer programming model is suggested for the objective or minimizing the sum or purchase, setup, inventory holding, and disassembly operation costs. Then, the basic model is offended to consider the cases or single and multiple product types with parts commonality. Computational experiments done on the examples obtained from the literature show that the integer programming approach suggested in this paper works well.

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A Study on Scheduling by Customer Needs Group (고객 요구 집단에 의한 일정계획 수립에 관한 연구)

  • 양광모;박재현;강경식
    • Proceedings of the Safety Management and Science Conference
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    • 2002.11a
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    • pp.233-238
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    • 2002
  • The product process is sequence of all the required activities that a company must perform to develop, and manufacture a product. These activities include marketing, research, engineering design, quality assurance, manufacturing, and a whole chain of suppliers and vendors. The process also comprises all strategic planning, capital investments, management decisions, and tasks necessary to create a new product. manufacturing processes must be created so that the product can be produced in the product facility Purchasing new equipment and training workers may be required if new technology is to be used. Tools, fixtures, and the sequence of steps in the manufacturing processes must all be developed to allow rapid, high-quality, cost effective production. Also, it may be needed to be rearrange the production facility to adapt to the new manufacturing processes. Therefore, this study tries to proposed that Scheduling by customer needs group for minimizing the problem and reducing inventory, product development time, cycle time, and order lead time.

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A Study on the Weekly Operation planning of pumped Hydrostorage plant Considering Unit Commitment (기동정지계획을 고려한 제수발전소의 주간 운용에 관한 연구)

  • 송길영;홍상은;김영태
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.36 no.5
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    • pp.319-327
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    • 1987
  • This paper presents a dynamic programming sucdessive approximation algorithm for scheduling pumped storage hydro plants and shows how this method can be coordinated with the commitment of the thermal units of the system. The general object of operation of pumped hydrostorage plants is the minimization of the overall production cost and the maximization of generation reserves. The basic procedure used to obtain a combined pumped storage-unit commitment schedule is to execute the pumped storage scheduler and unit commitment scheduler iteratively. A combined DPSA algorithm has been presented to coordinate the scheduling of the pumped storage with the scheduling of the thermal units.

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객체 지향형 Feature 표현 기법에 의한 공정 계획 시스템

  • 김인태;서효원;김호룡
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.375-379
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    • 1993
  • 공정계획(process planning)이란 제품에 대한 설계정보 및 제한된 가용자원에 대한 정보를 바탕으로 비용, 생산량을 고려하여 원자재를 원하는 형태로 변형시키기 위한 방법의 체계적인 결정과정이라 할 수 있으며, 생산계획(production planning: scheduling)이나 작업계획(operation planning)과 연계하여 설계와 생산을 연결하는 교량 역할을 수행한다. 이러한 공정계획 작업을 컴퓨터에 의해 자동화하기 위한 컴퓨터 원용 공정계획(computer aided process planning : CAPP)은 변환적 방식(variant approach)에서 시작되어 창생적 방식(generative approach)으로 발전되어 왔으며 인공지능 기법을 응용 한 지식기반 CAPP(knowledge based CAPP) 방식에 이르기 까지 CAM-1's CAPP, APPAS, GARE, SIPS, XCUT등 수많은 연구가 행해 졌다. 본 연구에서는 자동차 부품 업체인 K사의 공정계획 사례를 바탕으로 범용성이 있는 개방형 공정계획 시스템의 개발을 목표로 한다. 본 시스템에서 i) 설계정보는 객체지향에 의해 표현된 형상특징을 사용하고 ii) 공정계획은 국부적 공정계 획과 전체적 공정계획 과정(golbal planning)으로 구별하였고 iii) 공정계획을 위한 정보는 지식 베이스(knowledge base : KB) 와 데이타 베이스(data base : DB)로 구분하였다. 또한 iv) 정보의 모듈화를 통하여 임의의 제조라인에 적합하도록 개방형을 추구하였다.

Quality Verification of Legacy Data of Manufacturing Information System to Improve Results of Shipyard Manufacturing Logistics Simulation (조선소 생산물류 시뮬레이션 결과 정도 향상을 위한 생산정보시스템 기간 정보 검증)

  • Lee, Jonghak;Lee, Philippe;Yoon, Kyungwon;Nam, Jong-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.6
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    • pp.510-520
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    • 2014
  • Unlike other mass production in small variety, shipbuilding process is a project-based method in single variety, which causes unpredictable volatility in the planning system. In shipyards, series of manufacturing processes from fabrication to erection is sequentially carried out. In order to predict unfavorable changes such as overload or low load of working volume, computerized simulation has been being gradually adopted. The data used in the simulation are processed from the database of the main scheduling and planning system. Thus the quality of those data is very crucial for the meaningful results. Unfortunately, research on the verification of data quality is very rare and hardly known to the authors. In this work, using the database of scheduling and product information system of a large domestic shipyard, the data required for the simulation are qualitatively analyzed and verified.

Optimal production cost evaluation model of cogeneration system for buildings including maintenanace scheduling (보수계획을 고려한 건물용 열병합 발전의 최적 운전비용 산출 모델)

  • Kim, Y.S.;Park, J.S.;Yu, J.S.;Kim, J.H.
    • Proceedings of the KIEE Conference
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    • 1995.07b
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    • pp.559-561
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    • 1995
  • The cogeneration system has a strong merit in providing thermal and electrical energy simultaneously. Nowadays, cogeneration system is widely used in the point of efficient use of the energy resources And the installation of the system is expected to be greatly increased in each year. So, we need to develop an optimal operation planning for those systems. In this paper, we are used to result what studed at the my power system of room because it is in order to solve maintenance scheduling problem. Also we added a constraints to the proposed maintenance model for optimal maintenance rate. In the case study, we construct an multi-machine generated example system which operated in topping cycle, and calculate the yearly optimal production cost, marginal maintenance cost, and maintenance scheduling of the example system respectively.

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Two-Level Hierarchical Production Planning for a Semiconductor Probing Facility (반도체 프로브 공정에서의 2단계 계층적 생산 계획 방법 연구)

  • Bang, June-Young
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.38 no.4
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    • pp.159-167
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    • 2015
  • We consider a wafer lot transfer/release planning problem from semiconductor wafer fabrication facilities to probing facilities with the objective of minimizing the deviation of workload and total tardiness of customers' orders. Due to the complexity of the considered problem, we propose a two-level hierarchical production planning method for the lot transfer problem between two parallel facilities to obtain an executable production plan and schedule. In the higher level, the solution for the reduced mathematical model with Lagrangian relaxation method can be regarded as a coarse good lot transfer/release plan with daily time bucket, and discrete-event simulation is performed to obtain detailed lot processing schedules at the machines with a priority-rule-based scheduling method and the lot transfer/release plan is evaluated in the lower level. To evaluate the performance of the suggested planning method, we provide computational tests on the problems obtained from a set of real data and additional test scenarios in which the several levels of variations are added in the customers' demands. Results of computational tests showed that the proposed lot transfer/planning architecture generates executable plans within acceptable computational time in the real factories and the total tardiness of orders can be reduced more effectively by using more sophisticated lot transfer methods, such as considering the due date and ready times of lots associated the same order with the mathematical formulation. The proposed method may be implemented for the problem of job assignment in back-end process such as the assignment of chips to be tested from assembly facilities to final test facilities. Also, the proposed method can be improved by considering the sequence dependent setup in the probing facilities.

Design and Implementation of UML-Based Material Management System for Automotive Part Company (자동차부품기업의 UML기반 자재관리시스템 설계 및 구현)

  • Park Jung-Hyuk;Seo Ki-Chul;Moon Tae-Soo
    • The Journal of Information Systems
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    • v.12 no.2
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    • pp.129-149
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    • 2003
  • One of the important applications in Enterprise Resource Planning(ERP) systems is the Manufacturing Resource Planning(MRPII) system using Bill of Material(BOM). The manufacturing resource planning determines the quantity and timing of the production or purchase of subassemblies and raw materials needed to support the Master Production Scheduling(MPS). The bill of material is the recipe, a list of the materials needed to make a product. This paper intends to suggest a component-based materials management system using Unified Modeling Language(UML), as an application system for automobile part industry. Applying component based materials management systems designed with UML methodology, we analyzed the workflow and the document on materials management process from production planning to inventory management, and implemented a prototype of efficient materials management system, as a surrogate of existing material requirement planning(MRPI) system. To produce many other assemblies for a automobile part firm, component parts are assembled into subassemblies that are joined to assemble the finished product. Through the system suggested in this study, the level of inventory has cut down and the cost of inventory management has decreased. Also, the development method using UML makes the analysis and design phase to shorten in implementation period of MRPII system. The implementation of materials management system using CBD shows the ease of use in software reuse and the interoperability with corporate Internal information system. The result of applying object-oriented CBD technique is to minimize the risk of life cycle and facilitate the reuse of software as mentioned to limitation of information engineering methodology.

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