• Title/Summary/Keyword: process pump

Search Result 672, Processing Time 0.029 seconds

Structural Safety Evaluation of Concrete Pump Cars (콘크리트 펌프카의 구조적 안전성 평가)

  • Baek, So-Jung;Kim, Nam-Jin;Choi, Hyoung-Gyu;Choi, Jin-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.19 no.3
    • /
    • pp.57-62
    • /
    • 2020
  • Concrete pump cars are a type of construction equipment that continuously supplies concrete using hydraulic pressure. When manually casting concrete, there may be a problem in the final quality of the concrete due to differences in the degree of cure between the pre-poured and subsequent concretes. Concrete pump cars are the most efficient machines to supply concrete in the shortest time; however, it is difficult to calculate their margin of safety during operation. In this paper, we verified the structural safety of the concrete pump car using a static/dynamic analysis at various position angles. Next, these results were compared with experimental results; strains using strain gages were compared with the strains measured using FEM software to verify the static analysis. In addition, the maximum displacement during the pumping was measured and it was used for fatigue analysis to evaluate the dynamic structural safety.

Implement Semi-Product Commonization Design for Reduction of Inventory : Focusing on Concrete Pump Truck Frame Assemble Process (펌프카 재고 감축을 위한 반제품 공용화 설계 구현 : H사(社) 펌프카 프레임 조립 공정 중심으로)

  • Kim, Kyung-Hun;Park, Chan-Woong
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.43 no.4
    • /
    • pp.142-149
    • /
    • 2020
  • A manufacturing company should produce its products and make a profit to continue its management. With the adoption of a multi-category small-volume production system, manufacturers that produce concrete pump-cine products are carrying out improvement activities to increase their market share amid the business-to-customer business environment. However, the slump in the construction investment environment has led to a decline in sales of concrete pump trucks. The purpose of holding inventory is to prevent loss of sales opportunities with the rate of change in the sales plan, and reducing the rate of change in the product can reduce unnecessary inventory and, in order to realize this, the goal of reducing inventory can be achieved by reviewing the parts that can be designed for common use. Therefore, to reduce the inventory of concrete pump trucks, semi-finished publicization design is necessary. According to the analysis, the frame assembly process of the 32M model is common. Production capacity can be secured without loss of sales opportunity.

A Study on the Structural Stability of the Swash Plate Piston Pump for Marine Hydraulic Power Supply (선박 유압공급 장치용 사판식 유압 피스톤 펌프의 구조적 안정성에 관한 연구)

  • Gwak, Beom-Seop;Lim, Jong-Hak;Lee, In-Wook;Yi, Chung-Seob;Lee, Ho Seong;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.20 no.4
    • /
    • pp.24-30
    • /
    • 2021
  • In this paper, a structural stability analysis of the swash plate hydraulic piston pump installed on hydraulic supply systems in marine vessels is presented. In order to verify the integrity of the pump design, a standard structural analysis technique based on the finite element method has been applied for various operating and boundary conditions. For the maximum operational torque (223 N·m) at 5°, 10°, and 15° of the swash plate angle, the maximum deformation, equivalent stress and safety factor are evaluated. The analytical results show that under current operating conditions, the structural reliability of the design has been confirmed.

Numerical Study on the Erosion Tendency of Centrifugal Slurry Pump Impeller for Thermal Power Plants (화력발전소용 원심 슬러리 펌프 임펠러의 침식경향 해석적 연구)

  • Cheon, Min-Woo;Lee, Chul-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.21 no.2
    • /
    • pp.101-108
    • /
    • 2022
  • Centrifugal pumps are typically used in many slurry industries to transport solid materials. Solid particles in the slurry frequently shock the walls inside the pump, significantly abrading the flow path. Wear damage causes replacement of the pump components, which wastes manpower and time. Therefore, previous studies have been conducted on factors to improve efficiency and life time. This study identifies trends in pumps supplying lime to desulfurized devices from thermal power plants. The shear stress transport(SST) model is used to determine the erosion trend of the centrifugal pump that transfers lime slurry. The purpose of this study is to identify efficiency and erosion trends by selecting three of the various impeller design elements. The three impeller blade design variables mentioned above represent the inlet draft angle and blade angle of leading edge(L.E) and trailing edge(T.E). The maximum value of the erosion density rate tends to be similar to the Input power.

A Study of the Influence of Groundwater Level on the System Performance of Open Loop Geothermal System (지하수 수위가 개방형 지열시스템 성능에 미치는 영향에 관한 연구)

  • Kim, Jinsang;Nam, Yujin
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
    • /
    • v.9 no.3
    • /
    • pp.1-10
    • /
    • 2013
  • Open loop geothermal heat pumps have great potential where the groundwater resources are sufficient. Performance of open loop geothermal heat pump systems is considered higher than that of ground source heat pumps. Head and power calculation of submersible pumps, heat pump units, and piping are numerically based on regression data. Results shows that the system performance drops as the water level drops, and the lowest flow rates generally achieve the highest system COPs. The highest achievable cooling system COPs become 6.34, 6.12, and 5.95 as the groundwater levels are 5m, 15m, and 25m. The highest heating system COPs also become 4.59, 4.37, and 4.20. Groundwater level and submersible pump selection greatly influence the system performance of open loop geothermal heat pumps. It needs to be analysed during the design process of open loop geothermal heat pump system, possibly with analysis tools that include wide range of pump product data.

Analytical Study on the Performance of Fuel Cell Driven Ground Source Heat Pump Heating and Cooling System of a Large Community Building (대형 Community 건물의 연료전지 구동 지열원 히트펌프 냉.난방 시스템 성능에 관한 해석적 연구)

  • Byun, Jae-Ki;Jeong, Dong-Hwa;Choi, Young-Dong;Cho, Sung-Hwan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.21 no.6
    • /
    • pp.355-366
    • /
    • 2009
  • In the present study, fuel cell driven ground source heat pump system is applied to a large community building and performance of the heat pump system is computationally analyzed. Conduction heat transfer between brine pipe and ground is analyzed by TEACH code to predict the performance of heat pump system. Predicted COP of the heat pump system and the energy cost were compared with variation of the location of the objective building the water saturation rate of soil and the driven powers of heat pump system. Significant reduction of energy cost can be accomplished by employing the fuel cell driven heat pump system in comparison with the late-night electricity driven system. It is due to the low electricity production cost of fuel cell system and the application of recovered waste heat generated during electricity production process to the heating of large community building.

Vortex Cavitation from Baffle Plate and Pump Vibration in a Double-Suction Volute Pump

  • Sato, Toshiyuki;Nagahara, Takahide;Tanaka, Kazuhiro;Fuchiwaki, Masaki;Shimizu, Fumio;Inoue, Akira
    • International Journal of Fluid Machinery and Systems
    • /
    • v.4 no.1
    • /
    • pp.76-83
    • /
    • 2011
  • This study highlights especially the mechanism of vortex cavitation occurrence from the end of the suction duct in a double-suction volute pump and pump oscillation which causes cavitation noise from the pump. In this study, full 3D numerical simulations have been performed using a commercial code inside the pump from the inlet of suction duct to the outlet of delivery duct. The numerical model is based on a combination of multiphase flow equations with the truncated version of the Rayleigh-Plesset model predicting the complicated growth and collapse process of cavity bubbles. The experimental investigations have also been performed on the cavitating flow with flow visualization to evaluate the numerical results.

Investigation of Experimental Results Using the Drying Model for a Heat Pump Dryer (열펌프 건조 해석 모델을 이용한 측정 결과의 분석)

  • Lee, Kong-Hoon;Kim, Ook-Joong;Kim, Jong-Ryul;Lee, Sang-Ryoul
    • Proceedings of the KSME Conference
    • /
    • 2008.11b
    • /
    • pp.2268-2273
    • /
    • 2008
  • The drying model has been used to obtain the fundamental information required to design the heat pump dryer with the simple thermodynamic model. In the model, the input conditions are crucial to obtain the acceptable results. The model includes one-stage heat pump cycle, simple drying process using the drying efficiency. The drying efficiency is defined with the conditions of inlet and outlet in the dryer. The experiment has been carried out in the pilot dryer with one-stage heat pump cycle. Refrigerant 134a is used in the heat pump cycle. In the dryer, some of drying air flows through the heat pump system and the rest of air bypasses the heat pump system and circulates through the drying chamber. Some operating conditions from the pilot dryer are used as input conditions of the model and the results are compared with experimental results for the validation.

  • PDF

Experimental investigation of jet pump performance used for high flow amplification in nuclear applications

  • Vimal Kotak;Anil Pathrose;Samiran Sengupta;Sugilal Gopalkrishnan;Sujay Bhattacharya
    • Nuclear Engineering and Technology
    • /
    • v.55 no.10
    • /
    • pp.3549-3558
    • /
    • 2023
  • The jet pump can be used in a test device of a nuclear reactor for high flow amplification as it reduces inlet flow requirement and thereby size of the process components. In the present work, a miniature jet pump was designed to meet high flow amplification greater than 3. Subsequently, experiments were carried out using a test setup for design validation and performance evaluation of the jet pump for different parameters. It was observed that a minimum pressure of 0.6 bar (g) was required for the secondary fluid inside the jet pump to ensure cavitation free performance at high amplification. Spacing between the nozzle tip and the mixing chamber entry point had significant effect on the performance of the jet pump. Variation in primary flow, temperature and area ratio also affected the performance. It was observed that at high flow amplification, the analytical solution differed significantly from experimental results due to very large velocities encountered in the miniature size jet pump.

High-Efficiency Charge Pump for CMOS Image Sensor (CMOS 이미지 센서를 위한 고효율 Charge Pump)

  • Kim, Ju-Ha;Jun, Young-Hyun;Kong, Bai-Sun
    • Journal of the Institute of Electronics Engineers of Korea SD
    • /
    • v.45 no.5
    • /
    • pp.50-57
    • /
    • 2008
  • In this paper, a high-efficiency charge pump for use in CMOS image sensor(CIS) is proposed. The proposed charge pump pursues high pumping efficiency by minimizing the switching and reversion losses by taking advantage of operation characteristics of CIS. That is, the proposed charge pump minimizes the switching loss by dynamically controlling the size of clock driver, pumping capacitor, and charge transfer switch based on the operation phase of CIS pixel sensor. The charge pump also minimizes the reversion loss by guaranteeing a sufficient non-overlapping period of local clocks using a tri-state local clock driver adapting the schmitt trigger. Comparison results using a 0.13-um CMOS process technology indicate that the proposed charge pump achieves up to 49.1% reduction on power consumption under no loading current condition as compared to conventional charge pump. They also indicate that the charge pump provides 19.0% reduction on power consumption under the maximum loading current condition.