• 한국염색가공학회지
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• 제17권6호
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• pp.42-50
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• 2005

Silk fabrics are widely used as high quality cloth, interior, quilting and bedding materials because of having excellent touch, drape, resilience and low specific gravity characteristics. But, many waste silk materials are produced during the reeling, spinning, weaving, dyeing and finishing processes. From this fact, the recycle of waste silks is interested in studying for the application of industrial textile materials such as filter, oil absorbent and wound protector. Thus, this research has surveyed the decolorizing and carding characteristics in order to recycle the colored waste silk materials. As the results, the carding condition of waste silk fabrics was optimized with different fiber lengths and curding passage. In addition, the fiber failure mechanism from the wasted silk microdamage caused by carding process was investigated. Also it was found that longitudinal and transverse cracks, abrasion and pilling were formed on the surface of wasted silk fibers.

• 한국염색가공학회지
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• 제9권6호
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• pp.58-67
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• 1997

PTCA(1,2,3-propanetricarboxylic acid) and BTCA(1,2,3-butanetetracarboxylic acid) are selected as new nonformaldehyde agents for ester crosslinking of cotton cellulose to replace the traditional DMDHEU reagent. A goal of this research is to propose unknown ester mechanism of cotton cellulose by PTCA or BTCA using crystal structure model suggested by Meyer and Takahashi. In pursuit of these goals, we have treated 100% cotton broad cloth with PTCA or BTCA and different catalysts. They were used with $NaH_2PO_2,\;NaH_2PO_4,\;Na_2HPO_4,\;NaH_2PO_2,\;Na_3PO_4,$ catalysts to produce nonformaldehyde fabric finishes. Treatments were applied to all cotton fabrics using a pad-dry -cure process. The esterfication of cotton treated with BTCA or PTCA was investigated using Fourier transform infrared(FT-IR) spectra and the breaking strength, abrasion retention and discoloration properties were determined to prove the durable finished fabrics. Patterns with respect to abrasion resistance were more complex. Because PTCA and BTCA add-ons were comparable, the data suggest that the more effective catalysts, $NaH_2PO_2$ and mixed phosphate $NaH_2PO_2/NaH_2PO_4$) are effecting either a great number of crosslinks in the cotton or producing crosslinks that differ in actual structure.

• 한국염색가공학회지
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• 제27권4호
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• pp.245-260
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• 2015

The effect of salt milling process on the crystal size, morphology, and color characteristics of C.I. Pigment Red 57:1 was studied. The primitive morphology and color properties of the pigment after synthesis were studied in the former series work. The size and morphology of primary particles and the second aggregation features should be considered because they are very important to determine pigment quality. We compared the primary morphology of pigment particles before drying with the secondary aggregated morphology of pigment particles after drying and salt milling process. Morphological properties were investigated by particle size analysis, X-ray diffraction, and scanning electron microscopy and color measurement was carried out. Significant reduction in particle size as well as enhanced crystallite size after salt milling process was observed. This result might give a difference in color of the pigment, turning into brighter and more blue-toned red color. It was revealed that synthesis condition affect the morphology and color of the pigment even after milling. Increase in HCl concentration in the synthesis process enhanced crystal size and quality forming bluer-red pigments but an increase in $CaCl_2$ concentration resulted in more amorphous crystals forming darker-red pigments after salt milling.

• 한국염색가공학회지
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• 제32권4호
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• pp.208-216
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• 2020

In this study, C.I. Disperse Red 60 (DR60), C.I. Disperse Yellow 54 (DY54) dyes were used to investigate the washing fastness characteristics of PET fibers according to supercritical CO2 and aqueous dyeing process. The changes in K/S values and L⁎ values before and after washing of dyed PET fibers were observed according to the KS K ISO 105 washing fastness measurement method. In addition, it was confirmed by changing the ΔE⁎ and ΔL⁎ values of control PET fibers. Overall, it was confirmed that both the supercritical CO2 and aqueous dyeing process had excellent washing fastness ratings of 4-5 for DR60 and DY54 dyes. Comparatively, the K/S and L⁎ values for before and after washing of PET fibers with supercritical CO2 dyeing process was higher than that of the aqueous dyeing process and the ΔE⁎ and ΔL⁎ values of the control PET fibers were low. From the results, we observed that the supercritical CO2 dyeing process of PET fibers has better washing fastness characteristics than the aqueous dyeing process.

• Design & Manufacturing
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• 제6권2호
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• pp.24-30
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• 2012

In this study, the hot forging technology for precision forming of spline teeth of the inner race in the auto-transmission was developed in order to minimize its finishing allowance. Several blocker and finisher shapes for the precision hot forging process of the inner race were proposed and the forging processes were analyzed using the three-dimensional finite element method. The optimum hot forging process was obtained considering some parameters such as metal flow patterns, forging defects and forming load. Blocker and finisher dies for the hot forging process were designed by selecting the most suitable shapes obtained from the finite element analysis. Experimental works were also performed in order to verify the optimum design of hot forging process.

• 패션비즈니스
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• 제15권5호
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• pp.43-54
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• 2011

Digital Textile Printing(DTP) is appropriate for quick response system(QRS) and is closely connected with high value added fashion industry. Fashion products of high price are mainly silk and cotton. For high quality DTP products, it is important to optimize the parameters of media, pre and after-treatment, ink, printer, etc. DTP for these two fiber materials is also accompanied certainly with steaming as after-treatment process for coloration. Role of steam is like water in exhaustion dyeing. Steam can diffuse dye or ink in printing paste to fiber. Quality of DTP products depend on after-treatment processes such as steaming, washing, drying. Current production amount of DTP is smaller than one of conventional textile printing. However conventional after-treatment system has been using so far. This is mismatched with DTP in terms of process efficiency, spot work of small lot, quality control. In this study, continuous after-treatment system has been suitably designed for DTP that washing and drying are available after steaming. So, It is possible to improve efficiency of DTP process. Especially, the effects of after-treatment process, such as temperature of heat drum, steaming time on printability, color difference, color fastness were examined. Two types of samples(cotton knit and silk fabrics) were used. The results were obtained as follows : First, there is no a wide difference between the K/S values of cotton and silk treated with continuous after-treatment system and those of sample treated with conventional printing after-treatment method. So it is more effective to use the continuous after-treatment system than conventional printing after-treatment system in case of the daily throughput of 1,000 yards below. Second, after continuous after-treatment for DTP, K/S values were increased and lightness($L^*$) values were decreased. ${\Delta}E$ values were below 2.3. Third, DTP samples treated with continuous after-treatment system were tested for fastness(washing, light, rubbing). Grades of fastness(washing, light, rubbing) were above 3 grade.

• 한국의류산업학회지
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• 제10권4호
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• pp.552-559
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• 2008

Recent days, various inner wears, sheets and interior goods are manufactured using materials dyed with loess emphasizing its improved blood circulation, metabolism, anti-bacterial, deodorizing properties, and far-infrared ray emissions. The purpose of this study is to investigate the effect of chitosan treatment on the dyeing of cotton fabric using loess as colorants. Particle size of loess, the morphology and dyeability(K/S) of chitosan crosslinked cotton fabrics, and washing durability of loess dyed cotton fabric were investigated. In this study, cotton fabrics were treated with a crosslinking agent, epichlorohydrin, in the presence of chitosan to improve the dyeing properties of cotton fabrics with natural dye by the chemical linking of chitosan to the cellulose structure. This process was applied by means of the conventional mercerizing process. The results obtained were as follows; Mean average diameter of loess was $1.13{\mu}m$. According to various conditions, the optimum dyeing conditions for cotton fabrics pretreated by 1% chitosan treatment was where 10%(owb) of loess was applied at $90^{\circ}C$ for 120minutes, while for cotton fabrics without chitosan treatment was where 15%(owb) of loess was applied at $90^{\circ}C$ for 150minutes. Overall, K/S value of loess dyed cotton fabric pretreated with 1% chitosan was higher than that of cotton fabrics without chitosan treatment. The Color fastness, washing fastness and light fastness of loess were excellent as 4-5grade.

• 대한치과기공학회지
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• 제29권2호
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• pp.173-180
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• 2007

There was a great problem about the deposition between materials of a different kind at the beginnings of the introduction of porcelains, however, thereafter the deposition efficiency was settlded to the sufficient level of all user thanks to effort to have studied by many scholars and clinical authorities. But in a clinical process, as the difference of designs has an effect on fractures of porcelains, this researcher divided them into 4 groups of A: 1 mm, B: 2 mm, C: 3 mm, and D: 4 mm, and made 40 pieces to each 10 as the test samples to consider a length axis of tooth for studies in accordance with a position of a finishing line to meet between porcelain and metal at the contact point at the adjacent side to a metal porcelain. The sample materials are those to be use at the open market and the test samples wer completed by the same manufacturing technique to that of existent metal porcelain tube. s a result of the strength test on fractures, the average value is as in the following, A: 1 mm - 8.5bar, B: 2 mm - 10.5bar, C: 3 mm - 14.3bar, and D: 4 mm - 15.0bar. In case of the metal porcelain tube, the more faraway to process parts of metal and porcelain from the contact point of adjacent side has the stronger strength of fractures, Accordingly, the research shows that it had better to keep off more than 3 to consider a ledngth axis of tooth.

• 에너지공학
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• 제10권3호
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• pp.195-205
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• 2001

염색가공공정은 에너지 다소비형이며, 염색조업을 수행하는 과정에서 약 4$0^{\circ}C$ 정도의 열원폐수를 다량으로 방출하고 있지만 이를 회수할 수 있는 기술개발이 이루어지지 않아서 아직 미활용되고 있다. 본 연구에서는 이와 같은 열원폐수의 열을 회수하여 이용할 수 있는 방안을 마련하기 위하여 먼저 염색공정의 특성을 고찰하고. 직물별, 공정별 에너지원단위를 조사한 결과 상대적으로 에너지원같위가 높은 T/C, T/R 교직물 업체나 폴리에스테르 염색업체에서 폐수열을 회수하여 이용하기에 적합한 것을 알 수 있다. 그리고 염색업체별, 계절별 폐수의 배출량과 온도를 조사한 결과 각 업체당 평균 폐수배출량은 20,470톤/월이고, 평균폐수온도는 41.$0^{\circ}C$로 나타났다 또한, 배관 침적, 폐쇄 등으로 폐열회수시스템의 안정적 운전이나 열교환기의 성능에 악영향을 끼칠 수 있는 SS의 경우 폴리에스테르 염색폐수가 가장 낮아 폴리에스테르 염색폐수가 폐열회수에 가장 유리할 것으로 판단되었다. 염색공장에서 기존에 사용하고 있는 시스템과 폐수열이용 시스템의 에너지단가를 비교해보면 폐열회수시스템에서 압축식 열펌프를 적용하면 에너지단가는 22.50원이 되어 매우 경제적이며, 증기생산을 위한 보일러 연료로 LNG를 사용하는 업체에 압축식 폐열회수시스템을 적용할 경우가 투자비 회수기간이 2.09년으로 경제성이 매우 우수한 것으로 나타나 열펌프시스템의 적용기술을 보급할 수 있는 기반을 마련하였다.

• 접착 및 계면
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• 제7권3호
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• pp.16-25
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• 2006

내열성 및 투습방수기능을 가진 신발용 직물 및 부직포를 제조하기 위하여 스크린 방식으로 공정조건을 검토하고 투습방수 필름을 라미네이팅 한 후, 최종제품의 물성을 평가하였다. 결과는 다음과 같다. 열가소성 핫 멜트와는 달리 반응형 폴리우레탄 핫 멜트는 작업 이후에 적정한 내열성을 보유하는 것으로 나타났다. 최적의 용융접착 공정조건은 다음과 같다 ; 드럼 온도 $95^{\circ}C$, 호스 온도 $97^{\circ}C$, 공급파이프 온도 $100^{\circ}C$, 스크린 온도 $105^{\circ}C$이고, opposite roller의 압력은 $1kgf/cm^2$, laminating roller의 압력은 $3kgf/cm^2$이며, 가공속도는 15 m/min이다. 투습도는 필름의 두께가 증가함에 따라 투습도는 감소하였으나, 내수도는 증가하였고, 공기투과도는 필름의 영향이 지배적이었다.