• Title/Summary/Keyword: process module

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Development of a Control System for Automated Line Heating Process by an Object-Oriented Approach

  • Shin, Jong-Gye;Ryu, Cheol-Ho;Choe, Sung-Won
    • Journal of Ship and Ocean Technology
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    • v.6 no.4
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    • pp.1-12
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    • 2002
  • A control system for an automated line heating process is developed by use of object-oriented methodology. The main function of the control system is to provide real-time heating information to technicians or automated machines. The information includes heating location, torch speed, heating order, and others. The system development is achieved by following the five steps in the object-oriented procedure. First, requirements are specified and corresponding objects are determined. Then, the analysis, design, and implementation of the proposed system are sequentially carried out. The system consists of six subsystems, or modules. These are (1) the inference module with an artificial neural network algorithm, (2) the analysis module with the Finite Element Method and kinematics analysis, (3) the data access module to store and retrieve the forming information, (4) the communication module, (5) the display module, and (6) the measurement module. The system is useful, irrespective of the heating sources, i.e. flame/gas, laser, or high frequency induction heating. A newly developed automated line heating machine is connected to the proposed system. Experiments and discussions follow.

Influence of Metal-Coating Layer on an Electrical Resistivity of Thick-Film-Type Thermoelectric Modules Fabricated by a Screen Printing Process (스크린 프린팅 공정에 의해 제조된 열전후막모듈의 전기저항에 미치는 금속코팅층의 영향)

  • Kim, Kyung-Tae;Koo, Hye-Young;Ha, Gook-Hyun
    • Journal of Powder Materials
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    • v.18 no.5
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    • pp.423-429
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    • 2011
  • Thermoelectric-thick films were fabricated by using a screen printing process of n and p-type bismuth-telluride-based pastes. The screen-printed thick films have approximately 30 ${\mu}m$ in thickness and show rough surfaces yielding an empty gap between an electrode and the thick film. The gap might result in an increase of an electrical resistivity of the fabricated thick-film-type thermoelectric module. In this study, we suggest a conductive metal coating onto the surfaces of the screen-printed paste in order to reduce the contact resistance in the module. As a result, the electrical resistivity of the thermoelectric module having a gold coating layer was significantly reduced up to 30% compared to that of a module without any metal coating. This result indicates that an introduction of conductive metal layers is effective to decrease the contact resistivity of a thick-film-typed thermoelectric module processed by screen printing.

The Study on the System of Improving the Assembly Tolerance of Cellphone Camera Module (휴대폰 카메라 모듈의 조립공차 개선 시스템에 관한 연구)

  • Ye, In-Soo;Cheong, Seon-Hwan;Choi, Seong-Dae;Hyun, Dong-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.57-63
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    • 2010
  • Tolerance analysis is one of the most important processes to improve the image quality of products. High resolution camera module for mobile phones needs precision assembly technology since the module becomes smaller and thinner. This paper will focus on the unit tolerance and the assembly tolerance which can affect the performance of the module. Lens shading and relative illumination were used to evaluate the optical axis scatter for each component on camera and estimate the assembly yield rate based on the evaluation result. A program was developed to analyze the impact on optical axis by each module, then to optimize the dimensions and tolerance for reducing the scatter of optical axis assembly. Through the simulation, though a rate of relative illumination was declined in where optical axis is displaced $100{\mu}m$ from sensor center, MTF performance is not influenced by increasing in optical axis displacement. It was seen that assembly yield was improved in result of simulation after correcting optical axis tolerance.

Block Erection Simulation in Shipbuilding Using the Open Dynamics Module and Graphics Module (범용 동역학 모듈과 가시화 모듈을 이용한 조선 블록 탑재 시뮬레이션)

  • Cha, Ju-Hwan;Roh, Myung-Il;Lee, Kyu-Yeul
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.2
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    • pp.69-76
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    • 2009
  • The development of a simulation system requires many sub modules such as a dynamic module, a visualization module, etc. If a different freeware is used for each sub modules, it is hard to develop the simulation system by incorporating them because they use their own data structures. To solve this problem, a high-level data structure, called Dynamics Scene Graph Data structure (DSGD) is proposed, by wrapping data structures of two freeware; an Open Dynamics Engine (ODE) for the dynamic module and an Open Scene Graph (OSG) for the visualization module. Finally, to evaluate the applicability of the proposed data structure, it is applied to the block erection simulation in shipbuilding. The result shows that it can be used for developing the simulation system.

Design Development of Variable Interior Lighting Applying the Concept of Module (모듈개념을 적용한 가변형 실내조명 디자인개발)

  • Lee, Seungheon;Kim, KieSu
    • The Journal of the Korea Contents Association
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    • v.18 no.7
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    • pp.28-37
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    • 2018
  • It is necessary to produce and maintain interior lighting design reasonably and actively. Based on the lighting design applicable to interior design, the purpose of this study is to take into consideration the public design of public facilities installed in neighborhood parks and thereby to suggest a module-type variable interior lighting product design for reasonable use. To achieve that, relevant studies were reviewed to find the basic concepts of a module and the best cases of interior lighting applicable to interior design. To draw a new concept of the lighting design to which the concept of a module is applied, this study suggested the design direction for practical product development and a module-type design featuring easy process, product storage, assembly, and management, analyzed the reasonable maintenance direction for the development of lighting design, and proposed a case of design development applicable to the development of a new product design. Through cognitive strategy process, the design was made. This process, as a conceptual strategy, included the step of interior environment analysis, the step of lighting maintenance, the step of variable mechanism, and the step of emotional activation. These steps were connected with formative beauty of design so as to suggest a MLD(Module Lamp Design) strategy. In this way, this study tried to connect humans' free application for a space to a module product and to apply humans' visual approach and free conceptual value to MLD cognitive strategy design process for development.

Development of the Knowledge-Base Module for the STAFS Expert System Using Rule Derivation Methodology (규칙추출 방법론을 이용한 STAFS 전문가시스템의 지식베이스 모듈 개발)

  • 김화수
    • Journal of Intelligence and Information Systems
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    • v.7 no.2
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    • pp.65-81
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    • 2001
  • This paper presets the process of knowledge aquisition by partitioning the phase of analysis & design for knowledge-base module construction of Expert System into five steps to derive rule systematically. Also, this paper presents the process and the task that knowledge engineer must do work each step. The knowledge-base module of STAFS expert system was constructed by considering the destruction rate and the commander\`s intention using the proposed rule derivation methodology.

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A Study on EVA Sheet Characteristic for Photovoltaic Modules Durability (태양전지 모듈의 내구성을 위한 EVA sheet의 특성 연구)

  • Kang, Kyung-Chan;Kang, Gi-Hwan;Huh, Chang-Su;Yu, Gwon-Jong
    • 한국태양에너지학회:학술대회논문집
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    • 2008.11a
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    • pp.30-35
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    • 2008
  • The purpose of EVA sheet in PV module is to bond or laminate the multiple layers of a module. We studied the influence of EVA sheet gel content on photovoltaic module durability. Gel Content was measured by manufacturing Glass/EVA Sheet/Back Sheet scheme at several curing temperature. Through this experiment, we could confirm that there are changes on Gel Content of EVA Sheet. The transmittance of $140^{\circ}C$/4min process condition was more excellent than the other condition at ultraviolet wavelength range. The thermal stability of $150^{\circ}C$/4min process condition was higher than the other condition.

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Development of Lightweight Molding CAE Data for Efficient Exchange (사출성형 해석 결과 데이터의 효율적 공유를 위한 경량데이터 개발)

  • Park, Ji-Hun;Park, Byoung-Keon;Kim, Jay-Jung
    • Korean Journal of Computational Design and Engineering
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    • v.16 no.5
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    • pp.344-350
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    • 2011
  • In injection molding industries, CAE analyses are generally used to find out problems predicted during the process of manufacturing. The results of CAE analyses consist of much in formation such as meshes and stress, so that the size of data is pretty large. To reduce the size of the data and to make it easy to share, the CAE result to JT translator is proposed in this paper. The translator consists of three modules to translate CAE result to JT format; Extracting module gets ASCII data of product shape and the result values of CAE analysis. Sorting module and mapping module make an element data set and JT file with the data extracted from Extracting module respectively. To the JT files, engineers are able to append product properties and their comments, so that they can share the whole history of the analysis process. In addition, our case study shows that the size of JT format is reduced by almost 90% of its original data format.

Hardware design and control method for controlling an input clock frequency in the application

  • Lee, Kwanho;Lee, Jooyoung
    • International Journal of Advanced Culture Technology
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    • v.4 no.4
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    • pp.30-37
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    • 2016
  • In this paper, the method of controlling the clock that is inputted on the hardware from the application, and the hardware design method are to be proposed. When the hardware is synthesized to the Field Programmable Gate Array(FPGA), the input clock is fixed, and when the input clock is changed, the synthesis process must be passed again to require more time. To solve this problem, the Mixed-Mode Clock Manager(MMCM) module is mounted to control the MMCM module from the application. The controlled MMCM module controls the input clock of the module. The experiment was process the Neural Network algorithm in the x86 CPU and SIMT based processor mounted the FPGA. The results of the experiment, SIMT-based processors, the time that is processed at a frequency of 50MHz was 77ms, 100MHz was 34ms. There was no additional synthesis time due to a change of the clock frequency.

Development of Automatic Bundle Machine for Vegetables(I) : Mechanism Design (채소 자동결속기의 개발(I) : 메커니즘 설계)

  • Kim, Yong-Seok;Park, Te-Pyo;Kim, Jea-Jun;Park, Sung-Ho;Yang, Soon-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.2
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    • pp.207-213
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    • 2009
  • The bundling process is the final step in vegetable manufacturing, however, the process is a little difficult to be automatized, because vegetable has the physical properties of roughness, softness, and fragility etc. In this paper, we proposed an automatic bundling mechanism for vegetable based on the heat melt sticking. The proposed mechanism consists of three modules, one module is the moving part for aligning of the vegetable shape and adjusting of the vegetable tension, second module is the arm driving part for the vegetable binding and the band roll releasing, and third module is band joining, band cutting, and band feeding part for the vegetable binding continuously. Through this research, Using the SMO(SimDesigner Motion) module, we optimize condition of mechanical movement of the bundling mechanism. This bundling system designed in order to binding 288 bundle/hour.