• Title/Summary/Keyword: process flexibility

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Performance Analysis Based on Bonded Surface Designs for Stitchless Welded Products

  • Kim, Keum-Wha;Choi, Hei-Sun
    • Journal of the Korean Society of Clothing and Textiles
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    • v.36 no.6
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    • pp.583-591
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    • 2012
  • This study selected three model designs used for air injection type welding clothes designed for insulation purposes and analyzed the performance of each design. The bending characteristics were analyzed in order to identify the flexibility of the welded areas; subsequently, the seam breaking strength and water pressure resistance were analyzed to identify the bonding strength. In addition, two types of waterproof fabric, polyurethane (PU) coated 2 layer and PU laminated 2 layer fabrics, were used for a performance analysis, according to fabric processing specifications. The circle type showed the highest flexibility in the terms of bending characteristics that influence wearability and were followed by the wave and the straight type. In terms of breaking strength, the straight type showed the highest breaking strength, followed by the wave and the circle type. The water pressure resistance analysis found that the wave type was superior to the straight type in terms of water pressure resistance. The wave type is deemed to be a design type suitable for maximizing performance, provided that the issue of stabilization in the welding production process is addressed. Looking at the bending characteristics of waterproof fabric for each specification, the laminating waterproof cloth outperformed the coated waterproof cloth in terms of flexibility. However, in terms of seam breaking strength, the coated waterproof cloth outperformed the laminated cloth. In contrast, the water pressure resistance of the laminated waterproof fabric was found to be higher than the coated waterproof fabric, leading to the conclusion that the bonding strength of the laminated waterproof fabric is higher than that of the coated waterproof fabric based on the assumption of injecting air.

uEngine: A Web service based Workflow Management System

  • Jang, Jin-Young;Park, Yong-Sun
    • Proceedings of the CALSEC Conference
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    • 2004.02a
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    • pp.345-349
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    • 2004
  • ·Emerging requirements for EC environments : -At eun-time: Dynamic process composition with various networked resources, i.e., application or participants -At build & maintenance time: Agile technical enhancements. e.g., evolution in standards · Open issues of WfMS(Bussler, 1999: Sayal et al., 2002): -Heterogeneity & interoperability -Adaptability and flexibility(omitted)

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Development of a Forming Process using the Roll Set for the Manufacture of a Doubly Curved Sheet Metal (이중 곡률을 갖는 판재 성형을 위한 롤셋(Roll Set) 성형 공정 개발)

  • 윤석준;양동열
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.44-47
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    • 2002
  • In order to make a doubly curved sheet metal effectively, a sheet metal forming process has been developed by adopting the flexibility of the incremental forming process and the principle of bending deformation which causes slight deformation to thickness. The developed process is an unconstrained forcing process with no holder. For this study, the experimental equipment is set up with the roll set which consists of two pairs of support rolls and one center roll. In the experiments using aluminum sheets and FEM simulation, it is found that the curvature of the formed sheet metal is determined by controlling the distance between supporting rolls in pairs and the forming depth of the center roll. The FEM simulation of the forming process using the roll set along the one path shows the distributions of the curvatures in two directions along the path, and gives information about the characteristics of the proposed forming process.

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A study for the real-time acquirement of cutting process control limit based on geometrical relations (기하학적 관계를 바탕으로 한 가공공정 관리한계의 실시간 획득에 관한 연구)

  • Hong, Jun-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.82-91
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    • 1995
  • The purpose of this research is to develop a new real-time process control system. In this paper, a theoretical method for acquiring the control limit of cutting process(cutting surface) according to the required value(geometric tolerance) based on geometrical relations was propsed. In particular, the three following points are amphasized. Firstly, the process control was based on the cutting process, and the control limit was determined from the analysis of geometrical relations. Secondly, AMGD(Actual Measured Geometrical Deviation) was used as a new substitute value in process analysis. Thirdly, fuzzy reasoning was introduced to get the control limit flexibility according to the variations in the required value and general consideration of each measurememnt items.

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Study of Flexible Forming Process Involving the Use of Sectional Flexible Die for Sheet Material (분할가변금형을 이용한 박판의 가변성형공정 연구)

  • Heo, Seong-Chan;Ku, Tae-Wan;Song, Woo-Jin;Kim, Jeong;Kang, Beom-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.299-305
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    • 2010
  • In general, the flexible forming die that has been used in the flexible forming process has the identical punch size; hence, its flexibility is relatively low because the range of allowable curvature radii is limited due to the uniform punch tip radius. Hence, a conceptual design of a sectional flexible die is presented for enhancing the flexibility of the forming process. Two punches of different sizes are used to configure the arbitrary forming surface. For a forming region with a relatively large curvature radius, a large punch array block is used; on the other hand, for the forming regions with small curvature radii, a small punch block is used. The cross-sectional profiles are compared with the target shape for evaluating the effectiveness of the process. Consequently, it is confirmed that the sectional flexible die can be used along with a combination of punch blocks of different sizes for manufacturing objective surfaces of complex shapes.

In-process calibration system suitable for unattended turning cells (자동 선삭 셀에 적합한 인프로세스 측정/ 검사 시스템)

  • 김선호;김선호
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.804-808
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    • 1991
  • In a transfer line with mass production capability, calibration systems are included in the process as a separate dedicated station. However, this method is not appropriate in an unattended FMC with flexibility. As the FMC produces vesatile parts with small batch sizes, more flexible calibration systems are required. In this paper, a calibration/inspection system suitable for an unattended turning cell is introduced. The system has functions of dimension calibration of parts by touch probes, tool wear compensation, and quality monitoring of parts. Furthermore, characteristics of errors in the system are identified and corresponding compensation methodology is suggested. An operation software was developed for efficient use of the system.

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Automotive Pre-primed Coatings with Automotive Structural Adhesive for Non-weldable Binding Process (자동차 구조용 접착제를 이용한 자동차용 Pre-primed 도료의 비용접식 접합공정 적용)

  • Moon, Je-Ik;Lee, Yong-Hee;Kim, Hyun-Joong;Noh, Seung Man;Nam, Joon Hyun;Kim, Min-Su;Kim, Jun-Ki;Kim, Jong-Hoon
    • Journal of Adhesion and Interface
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    • v.12 no.3
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    • pp.99-104
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    • 2011
  • Currently, automotive pre-primed coatings has been developed to overcome environmental regulations and to reduce manufacturing cost in automotive industry. By these reasons, an automotive pre-primed system has been investigated to remove the wash and pre-treatment process using a roll coating application. It is required to develop non-weldable pre-primed system for automotive structural adhesives, because pre-primed sheet coated with organic compounds is hard to be assembled by welding process. Primer 1 (polyester type) and primer 2 (urethane type) were designed to satisfy flexibility and formability for non-weldable pre-primed system. According to the results of physical property test of the primers, adhesion test such as single-lap shear test and T-peel test, primer 1 (polyester type) had better physical properties such as pencil hardness, solvent resistance, flexibility and adhesion with automotive adhesive than that of primer 2 (polyurethane type). In addition, the possibility of the non-weldable pre-primed system was applicable to automotive assembly process in place of welding process.

Forming Method to Manufacture a Doubly Curved General Quadrilateral Sheet Metal Using the Incremental Roll Forming Process (점진적 롤 성형 공정을 이용한 이중 곡률을 갖는 일반적인 사각형 시편의 성형 방법)

  • Yoon S.J.;Yang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.978-981
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    • 2005
  • In order to manufacture a doubly curved sheet metal effectively, a flexible incremental roll forming process has been developed by adopting the advantages of the incremental forming process and the roll forming process by combining inherent flexibility of the incremental forming process and continuous deformation of the roll forming process. The forming method has been further enhanced to form general quadrilateral blanks (including a square, a rectangle, a symmetrical trapezoid and an asymmetrical trapezoid, etc.) into doubly curved shapes by controlling the forming paths developed by various experiments.

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A Genetic Algorithm A, pp.oach for Process Plan Selection on the CAPP (CAPP에서 공정계획 선정을 위한 유전 알고리즘 접근)

  • 문치웅;김형수;이상준
    • Journal of Intelligence and Information Systems
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    • v.4 no.1
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    • pp.1-10
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    • 1998
  • Process planning is a very complex task and requires the dynamic informatioon of shop foor and market situations. Process plan selection is one of the main problems in the process planning. In this paper, we propose a new process plan selection model considering operation flexibility for the computer aided process planing. The model is formulated as a 0-1 integer programming considering realistic shop factors such as production volume, machining time, machine capacity, transportation time and capacity of tractors such as production volume, machining time, machine capacity, transportation time capacity of transfer device. The objective of the model is to minimize the sum of the processing and transportation time for all parts. A genetic algorithm a, pp.oach is developed to solve the model. The efficiency of the proposed a, pp.oach is verified with numerical examples.

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