• Title/Summary/Keyword: process diagnosis

Search Result 1,654, Processing Time 0.026 seconds

Principal Component Analysis Based Method for Effective Fault Diagnosis (주성분 분석을 이용한 효과적인 화학공정의 이상진단 모델 개발)

  • Park, Jae Yeon;Lee, Chang Jun
    • Journal of the Korean Society of Safety
    • /
    • v.29 no.4
    • /
    • pp.73-77
    • /
    • 2014
  • In the field of fault diagnosis, the deviations from normal operating conditions are monitored to identify the type of faults and find their root causes. One of the most representative methods is the statistical approaches, due to a large amount of advantages. However, ambiguous diagnosis results can be generated according to fault magnitudes, even if the same fault occurs. To tackle this issue, this work proposes principal component analysis (PCA) based method with qualitative information. The PCA model is constructed under normal operation data and the residuals from faulty conditions are calculated. The significant changes of these residuals are recorded to make the information for identifying the types of fault. This model can be employed easily and the tasks for building are smaller than these of other common approaches. The efficacy of the proposed model is illustrated in Tennessee Eastman process.

Structural Damage Diagnosis Method by Using the Time-Reversal Property of Guided Waves (유도초음파의 시간.역전 현상을 활용한 구조손상 진단기법)

  • Lee, U-Sik;Choi, Jung-Sik
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.27 no.6
    • /
    • pp.64-74
    • /
    • 2010
  • This paper proposes a new TR-based baseline-free SHM technique in which the time-reversal (TR) property of the guided Lamb waves is utilized. The new TR-based SHM technique has two distinct features when compared with the other TR-based SHM techniques: (1) The backward TR process commonly conducted by the measurement is replaced by the computation-based process; (2) In place of the comparison method, the TOF information of the damage signal extracted from the reconstructed signal is used for the damage diagnosis in conjunction with the imaging method which enables us to represent the damage as an image. The proposed TR-based SHM technique is then validated through the damage diagnosis experiment for an aluminum plate with a damage at different locations.

An Integrated Diagnostic System Based on the Cooperative Problem Solving of Multi-Agents: Design and Implementation

  • Shin Dongil;Oh Taehoon;Yoon En Sup
    • Journal of the Korean Institute of Gas
    • /
    • v.8 no.2 s.23
    • /
    • pp.28-34
    • /
    • 2004
  • Enhanced methodologies for process diagnosis and abnormal situation management have been developed for the last two decades. However, there is no single method that always shows better performance over all kinds of diagnostic problems. In this paper, a framework of message-passing, cooperative, intelligent diagnostic agents is presented for improved on-line fault diagnosis through cooperative problem solving of different expertise. A group of diagnostic agents in charge of different process functional perform local diagnoses in parallel; exchange related information with other diagnostic agents; and cooperatively solve the global diagnostic problem of the whole process plant or business units just like human experts would do. For their better understanding, sharing and exchanging of process knowledge and information, we also suggest a way of remodeling processes and protocols, taking into account semantic abstracts of process information and data. The benefits of the suggested multi-agents-based approach are demonstrated by the implementations for solving the diagnostic problems of various chemical processes.

  • PDF

Coronoid Process Hyperplasia: A Rare Case of Restricted Mouth Opening Masquerading as Temporomandibular Disorder

  • Juhyun Cha;Jin Woo Chung
    • Journal of Oral Medicine and Pain
    • /
    • v.48 no.3
    • /
    • pp.112-117
    • /
    • 2023
  • Coronoid process hyperplasia (CPH) of the mandible is a rare condition in which abnormal elongation of the coronoid process leads to chronic mandibular hypomobility. CPH causes impingement or impedance of the coronoid process on the inner surface of the frontal part of the zygomatic bone during mouth opening. The lack of significant symptoms makes the diagnosis difficult. Its etiology remains inconclusive despite several theories being suggested. In this report, three reviewed cases are presented. All three patients visited our clinic with limited mouth opening as the chief complaint. Standard clinical and radiographic examinations were conducted under the initial impression of temporomandibular disorders (TMDs), and restricted jaw movements were confirmed in all cases. The absence of improved signs and symptoms following conservative treatment for TMDs or the indeterminate plain radiographs required the attending clinicians to consider three-dimensional imagery. Computed tomography revealed bilateral coronoid hyperplasia in all cases and impingement on the zygomatic bone in two of the three cases. After concluding that this condition caused the patients' limited mouth opening, the patients were referred to the Department of Oral and Maxillofacial Surgery for possible bilateral coronoidectomy or coronoidotomy. CPH usually presents no symptoms apart from a progressive reduction of mouth opening over time. Diagnosis is often delayed, and patients may undergo unnecessary treatment procedures. Clinicians should be aware of this condition and exercise caution in the differential diagnosis of patients with chronic mandibular hypomobility.

Development of Case-based Reasoning System for Abnormal Vibration Diagnosis of Rotating Machinery (회전기계의 이상진동진단을 위한 사례기반 추론 시스템의 개발)

  • Lee, C.M.;Yang, B.S.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2000.06a
    • /
    • pp.1046-1050
    • /
    • 2000
  • The necessity of diagnosis of the rotating machinery which is widely used in the industry is increasing. If rotating machinery has fault, we can detect fault using vibration or noise. But, in diagnosing rotating machinery, the end user who doesn't have expert knowledge needs the help of vibration diagnosis expert. However, vibration diagnosis experts who well satisfy the demand of end user are rare. So, this paper propose a development of the case-based reasoning system for abnormal vibration diagnosis of rotating machinery we construct the past experiences of vibration diagnosis expert into case base and shear the experiences of diagnosis expert with the end user. In this paper, we describe that process of structured system and adapting result of abnormal vibration diagnosis of electric motor.

  • PDF

Research Case of Military Maintenance Depot Technology Level Diagnosis System Using Delphi Technique and CMMI (델파이 기법과 CMMI를 활용한 군 정비창 기술수준 진단체계 연구사례)

  • Jihoon Cho
    • Journal of Korean Society for Quality Management
    • /
    • v.52 no.2
    • /
    • pp.357-376
    • /
    • 2024
  • Purpose: The purpose of this study is to design an objective and comparable diagnostic system for diagnosing the technology level of military maintenance depots and verify its actual applicability. Methods: Literature Review, Capability Maturity Model Integration, Analytic Hierarchy Process. Results: Military maintenance depot maintenance quality level diagnosis items, Maintenance quality level by maintenance technology area, Guidelines for diagnosing maintenance quality level, Quality level comparison results by area and implications for improvement. Conclusion: In order to systematically evaluate the maintenance quality of military maintenance depots, this study was conducted with the goal of designing an overall maintenance quality diagnosis system, including diagnosis areas, diagnosis items, and a diagnosis score award system, by improving the existing evaluation method. In addition, the newly developed maintenance quality diagnosis system was applied to actual evaluation activities and the results were returned to members, confirming the usefulness of the developed maintenance quality diagnosis system in the field.

A Study on the Fault Diagnosis of Roller-Shape Using Frequency-Domain Analysis of Tension Signals (장력신호의 주파수 해석을 이용한 롤 형상 이상 진단에 관한 연구)

  • Sin, Gi-Hyeon
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.17 no.12
    • /
    • pp.107-114
    • /
    • 2000
  • Rollers and rolls in the continuous process systems are noes of key components that determine the quality of web products. The condition of rollers and rolls(ex. eccentricity wear) should be consistently monitored in order to maintain the process conditions (ex. tension, edge position) within a required specification. In this paper, a new diagnosis technique is suggested to detect the defect of rollers/rolls (ex. eccentricity, wear) based on frequency domain analysis of web tension signal. The kernel of this technique is to use the spectrum amplitude of tension signal which allows to identify the fault rollers/rolls and to also diagnose the degree of fault in corresponding rollers and rolls. The experimental results proved that the suggested diagnosis technique can be successfully used to identify the defect rollers and rolls as well as to diagnose the degree of the defect of those rollers. The suggested technique can be applied to monitor and diagnose the shape of rollers and rolls in various multi-span web transport systems.

  • PDF

The AHP Method to Quantitate Investigation Items of Cut Slope (계층분석과정을 통한 절토사면 조사항목의 정량화)

  • Lee, Jong-Young;Shin, Chang-Gun;Kim, Yong-Soo;An, Sang-Lo
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2006.03a
    • /
    • pp.732-737
    • /
    • 2006
  • The facility diagnosis technique of past subjective judged the technical expert and interpreted stably mainly. The facility the periodical civil official becomes indispensability consequently with the law and the system and objectivity inspection which relates with a this and development of diagnosis technique were necessary. Currently the evaluation elements which relate with an inspection and diagnosis technique depended to the subjectivity of each facility quality, data statistics, diagnosis know-how, various circumstance and the technical expert and the evaluation item came to decide. But the evaluation score distribution of marks of each item depended plentifully in data analysis result and experience. The past method is weak in logically because the objection theoretical background and basis are insufficiency. Consequently in order to apply a data analysis result and an experience logically, it used AHP(Analytic Hierarchy Process) method from this research. It is visible with the fact that the application result reconfirmation and complement process will be necessary the technique which is suitable in the multi facility management. Also it is expected with the fact that the application characteristic from the next relation technique will be excellent.

  • PDF

Real-Time Plasma Process Monitoring with Impedance Analysis and Optical Emission Spectroscopy

  • Jang, Hae-Gyu;Kim, Dae-Kyoung;Kim, Hoon-Bae;Han, Sa-Rum;Chae, Hee-Yeop
    • Proceedings of the Korean Vacuum Society Conference
    • /
    • 2010.02a
    • /
    • pp.473-473
    • /
    • 2010
  • Plasma is widely used in various commercial etchers and chemical vapor deposition. Unfortunately, real-time plasma process monitoring is still difficult. Some methods of plasma diagnosis is improved, however, it is possible for real-time plasma diagnosis to use non-intrusive probe only. In this research, the object is to investigate the suitability of using impedance analysis and optical emission spectroscopy (OES) for real-time plasma process monitoring. It is assumed that plasma system is a equivalent circuit. Therefore, V-I probe is used for measuring impedance, which can be a new non-intrusive probe for plasma diagnosis. From impedance data, we tried to analyse physical properties of plasma. And OES, the other method of plasma diagnosis, is a typical non-intrusive probe for analyzing chemical properties. The amount of the OES data is typically large, so this poses a difficulty in extracting relevant information. To solve this problem, principal component analysis (PCA) can be used. For fundamental information, Ar plasma and $O_2$ plasma are used in this experiment. This method can be applied to real-time endpoint and fault detections.

  • PDF

The Development of a Failure Diagnosis System for High-Speed Manufacturing of a Paper Cup-Forming Machine (다품종 종이용기의 고속 생산을 위한 고장 진단 시스템 개발)

  • Kim, Seolha;Jang, Jaeho;Chu, Baeksuk
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.18 no.5
    • /
    • pp.37-47
    • /
    • 2019
  • Recently, as demand for various paper containers has rapidly grown, it is inevitable that paper cup-forming machines have increased their manufacturing speed. However, the faster manufacturing speed naturally brings more frequent manufacturing failures, which decreases manufacturing efficiency. As such, it is necessary to develop a system that monitors the failures in real time and diagnoses the failure progress in advance. In this research, a paper cup-forming machine diagnosis system was developed. Three major failure targets, paper deviation, temperature failure, and abnormal vibration, which dominantly affect the manufacturing process when they occur, were monitored and diagnosed. To evaluate the developed diagnosis system, extensive experiments were performed with the actual data gathered from the paper cup-forming machine. Furthermore, the desired system validation was obtained. The proposed system is expected to anticipate and prevent serious promising failures in advance and lower the final defect rate considerably.