• Title/Summary/Keyword: prevent cracking

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Formability Test of Boron Steel Sheet at Elevated Temperature for Hot Stamping (핫스탬핑용 보론강의 고온 성형한계선도 평가 연구)

  • Han, S.S.
    • Transactions of Materials Processing
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    • v.26 no.2
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    • pp.121-126
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    • 2017
  • The hot stamping process is an innovative forming method that could prevent the cracking of high strength steel sheets. The formability test of boron steel sheet using forming limit diagrams at elevated temperature is very complicated and time consuming job. In this paper, an alternative test method to evaluate the formability of boron steel in hot stamping has proposed. It measured the FLD0 instead of whole strain combinations of FLD with the tensile test machine and specially designed test rig. Test results shows that the proposed test method can simulate the plain strain condition fracture and can make the FLD of boron steel sheet at elevated temperature with less effort.

Properties of Low Heat Portland(Belite Rich) Cement Concrete (저열 포틀랜드(벨라이트)시멘트 콘크리트의 특성)

  • 하재담;김기수;김동석;구본창;조계홍;이동윤
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10c
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    • pp.66-71
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    • 1998
  • Recently, it has been increased to construct massive concrete structures, like under-ground structure, offshore structure etc., ie. concrete construction have become larger and higher and are demanding lower heat concrete to prevent thermal cracking. It has been progressed to replace cements with fly-ash and slag to lower heat of hydration, but it is hard to control quality of the mineral admixtures in stage of adjusting of real construction. Application of low heat portland(Belite Rich) cement for the mass concrete is the best solution to satisfied those requirements. Here are explained the basic properties of fresh concrete as well as hardened concrete of using low heat portland cement(LHPC). Also, we compare the results of adiabatic temperature rise test using LHPC and OPC.

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A Development of the Trapped Water Drainage System to Prevent the Deterioration of Deck Slab and Pavement. (교면 포장 및 바닥판 손상 방지를 위한 내부 침투수 처리시스템 개발)

  • 조서연;한범성;이상달;이성수;이상순;이일용
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.1175-1180
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    • 2001
  • Reinforced concrete deck slabs are directly affected by traffic loads and they are also susceptible to weather-related problems, such as cracking, reinforcement corrosion, spatting, scaling, delamination, leakage, efflorescence and so on. Some of these defects are caused by water which seeps through pavements and trapped between pavements and deck slabs. For durability of reinforced concrete deck slabs and pavements, it is very important to protect deck slabs and drain the trapped water out. To develop the trapped water drainage system, the following studies have been performed in Korea Highway Cooperation: related researches are reviewed; for six bridges, deck slabs are thoroughly investigated; new system to effectively drain the trapped water out is proposed; the proposed system is installed and evaluated. The proposed system is proved to be effective to drain the trapped water out and is expected to increase the durability of reinforced concrete deck slabs.

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The Effect on the Properties of High Flowing Concrete Using Low Heat Portland Cement by Material and Mixing Variations (저열 포틀랜드 시멘트를 사용한 고유동콘크리트의 사용재료 및 배합 변동에 따른 특성 평가)

  • 하재담;김태홍;유재상;이종열;권영호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.303-308
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    • 2001
  • Recently, concrete structures have become larger and higher and are demanding high performance concrete with lower heat to prevent thermal cracking, far greater workability, high strength and durability, Application of low heat portland(Type IV) cement for the high performance concrete is the best solution to satisfied those requirements. Here are explained the effect on the properties of high flowing concrete using low heat portland cement by material and mixing variations. Variables for sensitivity test were selected items like finess modulus of aggregates, particle size of limestone powder, unit water, superplasticizer, viscosity agent and concrete temperature. The results of this study were be applied to slurry wall of #215 and #216 of underground LNG tank in Inchon.

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Temperature Control of Mass-Concrete Structure with Pipe Cooling or Sheet Curing. (시트양생 및 파이프 쿨링에 의한 매스콘크리트 구조물의 온도제어)

  • 차홍윤;김은경;김래현;신치범
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.263-267
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    • 1995
  • The usual methods for the temperature control of mass-concrete structures include the use of low-heat cement, pre-cooling, post-cooling, or sheet curing. In order to control the heat of hydration during the construction of mass-concrete structures, the combination of the above methods is commonly employed. For the construction of mass-concrete structures such as massive pier or anchor, it is necessary to control the curing temperature with pipe cooling. In this study, the method of analysis on the effect of pipe of was proposed to prevent the thermal cracking due to heat of hydration In addition the effect of covering the concrete surface with blanket insulation was investigated. The results of the present study may be useful for the prediction of curing temperature of mass-concrete structures and the reasonable construction management.

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Laser Peening: A Novel Tool to Reduce SCC Susceptibility and Prolong Fatigue Life of Metallic Components

  • Sano, Yuji;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.661-669
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    • 2010
  • The effects of laser peening on metallic materials have been investigated with water-penetrable frequency-doubled Nd:YAG laser. Laser pulses of 200 mJ energy and 8 ns duration focused on samples underwater with 0.8 mm spot diameter. X-ray study showed that compressive residual stress was imparted on SKD61 from the surface to nearly 2 mm depth. Stress corrosion cracking (SCC) was prohibited for sensitized SUS304 even in a severely corrosive environment fatigue lives of SUS316L and SM490A welded samples were prolonged significantly in the high-cycle regime. Since 1999, laser peening has been applied to prevent SCC in operating nuclear power plants in Japan.

Forging Process Design of Aluminium Alloys for Aircraft Parts (항공기용 알루미늄부품의 단조 공정설계연구)

  • Kwon Y. M.;Song J. I.;Lee Y. S.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.90-93
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    • 2000
  • Al ally 7050 has been developed for higher strength and improved property against stress-corrosion cracking. Since the use of this alloy becomes more important for forged aircraft structural components. $\phi$ 65mm extruded billet has been forged for a highly-stressed aircraft parts. After forging processing and heat treatment, the forged parts showed undesirable microstructure caused by severe local grain coarsening at the surface layer and heavily-localized metal flow, the analysis of resulted in degraded mechanical properties. The above results have been compared to simulation by using the DEFORM-3D and those showed the thermomechamical processing must be optimized in terms of forging temperature, strain rate and deformation amount. To prevent the grain coarsening at the surface layer $\varepsilon$ heavily-localized grain flows.

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Al5052 Welding by $CO_2$ Laser using Filler Wire (용접 와이어를 사용한 Al5052 $CO_2$ 레이저 용접)

  • 박기영;이경돈;김주관
    • Laser Solutions
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    • v.5 no.1
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    • pp.13-21
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    • 2002
  • Compared to conventional welding process, laser welding does not use additional filler wire generally. However, if laser welding uses the filler wire, the applicability of the method can be broaden. When laser welding uses the filler wire, it is possible to enhance gap bridging ability and to prevent cracking in weld pool by metallurgical control. In this study, we had optimal condition and experimented gap bridging capability for butt welding with 2㎜ Al5052 alloys using the filler wire feeder. As the experimental parameters, wire feed rate and wire diameter are considered and then the performance of wire feed is evaluated under various filler wire welding conditions.

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Evaluation of the Compressive Strength and Maturity According to Form Types in Low Temperature (저온양생하에서 거푸집 종류에 따른 콘크리트의 압축강도와 적산온도 특성 평가)

  • Choi, Si-Hyun;Mun, Young-Bum;Kim, Jae-Young;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.5-6
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    • 2016
  • When concrete exposed to low temperatures, the free water in the concrete is freeze. If the pressure developed exceeds the tensile strength of the concrete, the cavity will dilate and rupture. It cause expansion and cracking, scaling and crumbling of the concrete. In this study, to prevent such damage, five different types of form were used. Concrete was poured into each form, cured for 7 days at temperature of -10℃. To measure the temperature history, two thermocouples were installed on each of the inside and outside. And to measure the compressive strength, collected core from each form. The maturity is formed by temperature history. The maturity and the compressive strength has a correlation.

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A Study on the Fatigue Life Assessment for Load-carrying Fillet Welded Joints using Stress Intensity Factor (응력확대계수를 이용한 하중 전달형 필릿 용접부의 피로강도 평가에 관한 연구)

  • Kim, Myung-Hyun;Kang, Sung-Won;Kim, Hyoung-Rae
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.97-102
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    • 2008
  • It is well known that there exist two typical fatigue crack initiation locations in ship structures: one is the weld toe and the other is the weld root where partial penetration weld is performed. In particular, it is important for fillet weldments to avoid weld root cracking in order to prevent catastrophic failure particularly in ship structures. Therefore detail considerations are required for cruciform joints with partial penetration when there is a possibility of weld root crack initiation. For these reasons, fatigue tests on welded joints were performed in this study. Concept of stress intensity factor(SIF) by means of fracture mechanics is applied for predicting fatigue life of fillet welded joints.