• Title/Summary/Keyword: pressure cylinder

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Safety Evaluation of a Cylinder Valve for Compressed Natural Gas Vehicle Pressure Vessels using Fluid-structure Interaction Analysis (연성해석을 이용한 CNG 차량 압력 용기용 밸브의 안전성 평가)

  • Lee, Hyo Ryeol;Ahn, Jung Hwan;Kim, Bok Man;Kim, Hwa Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.103-108
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    • 2014
  • Growing concerns about environmental pollution have led to an increase in the demand for compressed natural gas (CNG) vehicles in recent years. CNG vehicles are equipped with a cylinder valve installed in a high-pressure vessel to control the CNG flow. The cylinder valve must meet high quality safety standards because the pressure vessel stores high-pressure CNG. Therefore, safety evaluation of the cylinder valve is necessary to ensure the safety of CNG vehicles. In this study, fluid-structure interaction analysis for the structural integrity of the cylinder valve were conducted using a commercial finite element analysis code(ANSYS WORKBENCH V14). The CFD analysis was performed using a steady-state technique according to the inlet and outlet pressures in order to predict the pressure distribution. Structural analysis was performed by a static structure technique at the maximum working pressure to evaluate the structural integrity of the cylinder valve. From the results, the safety factor of the valve component is between 1.57 and 21.5.

SI Engine Closed-loop Spark Advance Control Using Cylinder Pressure (실린더 압력을 이용한 SI엔진의 페루프 점화시기 제어에 관한 연구)

  • Park, Seung-Beom;Yun, Pal-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.9 s.180
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    • pp.2361-2370
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    • 2000
  • The introduction of inexpensive cylinder pressure sensors provides new opportunities for precise engine control. This paper presents a control strategy of spark advance based upon cylinder pressure of spark ignition engines. A location of peak pressure(LPP) is the major parameter for controlling the spark timing, and also the UP is estimated, using a multi-layer feedforward neural network, which needs only five pressure sensor output voltage samples at -40˚, -20˚, 0˚, 20˚, 40˚ after top dead center. The neural network plays an important role in mitigating the A/D conversion load of an electronic engine controller by increasing the sampling interval from 10 crank angle(CA) to 20˚ CA. A proposed control algorithm does not need a sensor calibration and pegging(bias calculation) procedure because the neural network estimates the UP from the raw sensor output voltage. The estimated LPP can be regarded as a good index for combustion phasing, and can also be used as an MBT control parameter. The feasibility of this methodology is closely examined through steady and transient engine operations to control individual cylinder spark advance. The experimental results have revealed a favorable agreement of individual cylinder optimal combustion phasing.

Designing cyliner pressure transducer of 0-3.0MPA

  • Shangchun, Fan;Guangyu, Liu;Lee, Man-Hyung
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10a
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    • pp.422-425
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    • 1996
  • The frequency-pressure relationship of the cylinder, within 0-3.0Mpa, is studied by making use of the finite element method (FEM). Based on numerical calculations of FEM and the actual working conditions of the cylinder pressure transducer, this paper presents the optimizing results of the length, the radius and the thickness of the cylinder. Moreover, this paper gives some more important points on designing the whole structure of the cylinder and on reality of the transducer system. The obtained results are of important theoretical bases for developing the cylinder pressure transducer of 0-3.0Mpa.

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Measurement of Hydrodynamic Pressure Distribution between a Piston and Cylinder

  • Kim, Y.H.;Park, T.J.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.419-420
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    • 2002
  • The piston-cylinder mechanism is widely adopted in the hydraulic machine components. In these cases, the hydrodynamic pressures are generated in the clearance gap between the piston and cylinder under lubrication action of the oils. Under the eccentric condition of the piston in the cylinder bore, the asymmetric pressure distributions in the circumferential direction result in lateral forces on the piston. When the lateral forces act as increasing the piston eccentricity, excessive wear can be occurs in the cylinder bore and piston. In this paper, the hydrodynamic pressures generated in the clearance are measured using a stationary piston and moving cylinder apparatus. The experimental results showed that the hydrodynamic pressure distributions are highly affected by the eccentricity of the piston.

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A Safety Study on the Stress Characteristics of a Composite Pressure Cylinder for a Use of 70MPa Hydrogen Gas Vehicle (70MPa 수소가스차량용 복합소재 압력용기의 응력특성에 관한 안전성 연구)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.1-6
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    • 2012
  • This paper presents a stress safety of a composite pressure cylinder for a hydrogen gas vehicle. The composite pressure cylinder in which is composed of an aluminum liner and carbon fiber wound layers contains 104 liter hydrogen gas, and is compressed by a filling pressure of 70 MPa. The FEM computed results are analyzed based on the US DOT-CFFC basic requirement for a hydrogen gas cylinder and KS B ISO specification. The FEM results indicate that the stress, 255.2 MPa of an aluminum liner is sufficiently low compared with that of 272 MPa, which is 95% level of a yield stress for aluminum. Also, the composite layers in which are wound on the surface of an aluminum cylinder are safe because the stress ratios from 3.46 to 3.57 in hoop and helical directions are above 2.4 for a minimum safety level. The proposed composite pressure cylinder wound by carbon fibers is useful for 70 MPa hydrogen gas vehicles.

A Study on the MR Cylinder with Built-in alves (밸브 내장형 MR 실린더에 관한 연구)

  • Song Joo-Young;Ahn Kyoung-Kwan
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.7 s.172
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    • pp.130-136
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    • 2005
  • A new MR cylinder with built-in valves using MR fluid (MR valve) is suggested and fabricated fur fluid control systems. The MR fluid is a newly developed functional fluid whose obvious viscosity is controlled by the applied magnetic field intensity. The MR cylinder is composed of cylinder with small clearance and piston with electromagnet. The differential pressure is controlled by the applied magnetic field intensity. It has the characteristics of simple, compact and reliable structure. The size of MR cylinder and piston has $\varphi30mm\times300mm$ and $\varphi28.5mm\times120mm$ in face size, respectively and 0.8mm in gap length. Through experiments, it was found that the differential pressure is controlled by the applied magnetic field intensity under little influence of the flow rate, which corresponds to a pressure control valve. The differential pressure of 0.47MPa was obtained with the input current of 1.5A. The rising time was 2.3s in step response of a manipulator using the MR cylinder. The effectiveness of the MR cylinder was also demonstrated through the position control.

The Analysis of Collapse Load of Thick Pressure Cylinder under External Hydrostatic Pressure (외압을 받는 두꺼운 원통형 내압용기의 붕괴하중 해석)

  • Lee, Jae-Hwan;Park, Byoungjae
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.2
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    • pp.175-186
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    • 2019
  • Number of studies on the buckling of thin cylindrical pressure vessels, such as submarine pressure hull and pipe with a large ratio of diameter/thickness, have been carried out in the naval and ocean engineering. However, research about thick cylinder pressure vessel has not been active except for the specific application in nuclear area. There are not many papers for the estimation of buckling and ultimate load capacity of thick cylinders for the deep sea usage. Thus, it is important to understand the theoretical bases of the buckling and collapse process and the derivation process of such loads for the proper design and structural analysis. The objective of this study is to survey the collapse behavior, to analyse and clarify the derivation procedure and to estimate the ultimate collapse load for thick cylinder by analyzing relevant books and papers. It is found that the yielding begins at the internal surface of the thick cylinder and plasticity develops from the internal surface to the external surface to generate collapse. Also the initial imperfection of cylinder develops flattening and consequently accelerates buckling and finally ultimate collapse. By comparing the collapse loads of aluminum thick cylinder by applying equations herein, it is shown that the equations analyzed are appropriate to obtain collapse load for thick cylinder.

Experimental Study of Cushioning Pneumatic Cylinder with Meter In/Meter Out Control System (메타인 및 메타아웃 제어에 의한 공기압 실린더의 쿠션특성에 관한 실험적 연구)

  • 김동수;이상천
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.97-104
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    • 2000
  • Pneumatic cylinder is widely used for mechanical handling systems. Often, the impact occurs at the both ends points of pneumatic cylinder and generates destructive shock with in the structural operating members of the machine or equipment. To reduce the damage of system, therefore, shock absorbing devices are required. Cushioning of pneumatic cylinders at one or both ends of piston stroke is used to reduce the shock and vibration. The cylinder body have to withstand under high velocity and load. In this research, the pneumatic cushioning cylinder moving tests have been conducted for different load mass and supply pressure. The velocity of pneumatic cylinder actuation system with multiple orifice cushion sleeve which is set vertically controled with meter-in/out system. This study examines the dynamic characteristics of pneumatic cylinder with cushion devices. It turns out that the cushion pressure is mainly a function of the external load rather than the supply pressure. The cushion region characteristics was also revealed in the meter-in system.

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The Effects of Yaw on the Vortex-Shedding Sound from a Circular Cylinder (원형실린더 와류발생 소음에 대한 경사각 효과)

  • 홍훈빈;최종수
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.263-270
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    • 1997
  • For a cylinder in a uniform flow stream, sound is generated by the fluctuating pressure on the cylinder surface due to the vortex shedding behind the cylinder. It is known that the major parameters to predict the sound pressure are the characteristic length of the flow along the cylinder axis and the fluctuating lift coefficient. These parameters strongly depend on the Reynolds number and the yaw angle of the cylinder to the free stream. In this experimental study the effects of yaw on the flow parameters, and consequently on the generated sound are investigated. The surface pressure and the radiated sound are measured simultaneously for different yaw angles and showed that the reduced normal velocity component to the cylinder axis reduces the unsteady lift fluctuation which results in lowered sound press-are level, However, experimental result shows that "the cosine law" which uses the normal velocity component as a characteristic velocity for noise Generation from a yawed cylinder needs to be carefully reviewed. reviewed.

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An Experimental Study on the Cushion Characteristics of Hydraulic Cylinder (유압 실린더의 쿠션특성에 관한 실험적 연구)

  • Lee, Sang-Gi;Kim, Dong-Su;Kim, Hyeong-Ui
    • 기계와재료
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    • v.11 no.2 s.40
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    • pp.53-61
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    • 1999
  • The paper describes a characteristics analysis for cushion pressure and cushion stroke time at hydraulic cushioning cylinder. In hydraulic cushioning cylinder, an inertia exaggerates a kinetic energy at a reciprocation that collide with an end of stroke and generate a destructive shock, noise and vibration within the structural and operating member of machine of equipment. In order to reduce which cause to undesirable noise, vibration and fatigue in hydraulic control system, it is indispensible measure a cushion parameters at cushion region of hydraulic cushioning cylinder. A cushioning device is applied to absorb high impact energy and to decelerate a fast travelling object, too. At an experimental results, it turns out that cushion pressure is mainly a function of the external load and cylinder input flowrate rather than the supply pressure.

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