• 제목/요약/키워드: preheating

검색결과 354건 처리시간 0.024초

진공 원심 주조를 이용한 Ti-48Al-2Cr-2Nb 합금 터보차저 터빈휠 제작 (Manufacturing of Ti-48Al-2Cr-2Nb Alloy Turbocharger Turbine Wheel by Vacuum Centrifugal Casting)

  • 박성준;주형규
    • 한국주조공학회지
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    • 제41권2호
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    • pp.127-131
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    • 2021
  • 고온 환경에 대한 우수한 특성을 바탕으로 산업 장비의 고온 재료에 Ti-48Al-2Cr-2Nb 합금이 사용된다. 본 연구에서는 Ti-48Al-2Cr-2Nb 합금 터보 차저 터빈 휠을 진공 원심 주조 방법으로 제작했다. 알루미나 몰드를 이용한 원심 주조시 터보 차저 터빈 휠 블레이드의 미스런 불량을 방지하기 위한 조건을 조사하였다. 진공 원심 주조로 제조된 합금의 미세 구조는 광학 현미경 (OM), 마이크로 비커스 경도 분석기 (HV), X- 선 회절 (XRD) 및 SEM-EDS로 연구하였다. 주조된 Ti-48Al-2Cr-2Nb 합금의 경도 및 SEM-EDS 결과는 산화층 (α- 케이스)의 두께가 일반적으로 50㎛ 미만임을 보여주었다. 예열 온도 1,100oC, RPM 260, 게이트 크기가 큰 알루미나 몰드의 경우 미스런 불량이 거의 없었다. 따라서 높은 예열 온도, 중간 RPM, 큰 게이트 크기 및 알파 케이스 형성 억제를 위한 알루미나 몰드를 통해 미스런이 적은 Ti-48Al-2Cr-2Nb 합금 터보 차저 터빈 휠을 얻을 수 있음을 확인했다.

레이저보조가공을 위한 2-축 구동 매니퓰레이터 설계에 관한 기초 연구 (A Fundamental Study on the Design of Two-axis Drive Manipulator for Laser-assisted Machining)

  • 김동현;차나현;김태우;이춘만
    • 한국정밀공학회지
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    • 제29권8호
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    • pp.813-817
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    • 2012
  • Laser assisted machining (LAM) is machining method that performs a machining for workpieces using laser beam preheating. LAM is in the early stage of its applications and has only been used in limited fields including turning, planning and micro end-milling throughout the world. LAM system should be able to move to the laser radiation direction and to rotate on a tool path for machining of complex shapes. A laser module with two-axis manipulator is designed in this study. It has been performed static structural analysis and shape modification of the manipulator. As the results of shape modification it has been obtained better results than the initial model. These results will be able to use in development of the two-axis manipulator.

반응용 알루미늄재료의 제조 및 압축거동에 관한 실험적 연구 (An Experimental Study on the Fabrication and the Compression Behavior of Semi-Solid Aluminum Material)

  • 강충길;윤종훈
    • 대한기계학회논문집A
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    • 제20권3호
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    • pp.796-805
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    • 1996
  • A fabrication process using Semi-Solid Material(SSM) for casting alloy has been studied to demonstrate the possibility for mass production with controlled solid fraction. The SSM was fabricated under the various solid fractions and preheating temperatures of mold. The behaviour of a semi-solid global microstructure has been investigated under the various heating and die temperatures for solid fraction. The effect of reheating time on the globularization of SSM microstructure has been investigated in detail. And the behavior of SSM which has the solid fraction 0.5 was observed under compression. The stress strain relationship was also obtained for the compression test of semi-solid materials. The rheological behaviour of semi-solid with globule microstructure was investigated as a function of the compression velocity under isothermal holing conditions.

Focused Infrared Light를 이용한 롤투롤 핫엠보싱 (Focused-Infrared-Light Assisted Roll-to-Roll Hot Embossing)

  • 조정대;김우섭;김광영;최영만
    • 한국정밀공학회지
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    • 제34권3호
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    • pp.199-203
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    • 2017
  • Hot embossing techniques are used to engrave patterns on plastic substrates. Roll based hot embossing uses a heated roll for a continuous process. A heated roll with relief patterns is impressed on a preheated plastic substrate. Then, the substrate is cooled down quickly to prevent thermal shrinkage. The roll speed is normally very slow to ensure substrate temperature increase up to the glass transition temperature. In this paper, we propose a noncontact preheating technique using focused infrared light. The infrared light is focused as a line beam on a plastic substrate using an elliptical mirror just before entering the hot embossing roll. The mid range infrared light efficiently raises the substrate temperature. For preliminary tests, substrate deformation and temperature changes were monitored according to substrate speed. The experiments show that the proposed technique is a good possibility for high speed hot embossing.

空氣밸브型 脈動燃燒시스템의 燃燒特性에 관한 硏究 (A Study on the Combustion Characteristics in an Aero-Valved Pulsating Combustion System)

  • 임광렬;오상헌;최병륜
    • 대한기계학회논문집
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    • 제12권2호
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    • pp.328-337
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    • 1988
  • 본 연구에서는 전보의 연구를 통해 가장 성능이 우수하다고 평가된 형상의 연소시스템을 선택해서, 연소실의 압력변동과 이온전류변동의 동시측정, 압력변동과 온도변동의 동시측정결과를 신호분석기에 의해 통계처리함으로써 아직까지 이해가 대단히 부족한 재착화 및 연소메카니즘, 그리고 공기유동특성에 관한 물리적 현상을 규명하고자 한다.

자전고온연소합성법에 의한 MgO-Al 스피넬 제조 및 열역학적 고찰 (Preparation and thermodynamics consideration of MgO-Al spinel by self-propagation high- temperature synthesis)

  • 변헌수;최태현
    • 한국결정성장학회지
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    • 제8권4호
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    • pp.573-580
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    • 1998
  • MgO와 Al 분말을 자전고온연소합성법으로 $MgAl_2O_4$ 스피넬 상을 합성하였다. MgO 와 Al을 테르밋 반응으로 생성하였으며, 가열반응생성으로 $800^{\circ}C$ 예열온도에서 반응시켰다. DTA/TG, 합성생성물, 최고온도 공정조건에 대해 연구하였고, MgO와 Al은 MgO+2Al+ 3/$2O_3$ $\rightarrow$ $MgAl_2O_4$ 로 합성되었다. 미반응된 재료로부터 MgAl2O4 스피넬의 활성화 에너지는 -264.8kcal/mol의 발생열량과 5634K의 최고 반응온도로 계산되었다. 테르밋 반응후의 시험편의 체적느 6% 증가하였다.

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Characteristics of HTS Tube Depending on Chemical Compositions

  • Jung, Seung-Ho;Jang, Guneik
    • 한국초전도ㆍ저온공학회논문지
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    • 제5권1호
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    • pp.27-30
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    • 2003
  • The Bi2212 based HTS tubes with 4 different compositions, Bi:Sr:Ca:Cu = 2.0:2.0:1.0:2.0, 2.1:2.0:1.0:2.0,2.2:1.8:1.0:2.0 and 2.2:1.8.1.0.2:2 with 10% of SrSO$_4$ were studied. For tube fabrication the optimum range of melt temperatures and preheating temperature and time for mold were 105$0^{\circ}C$~110$0^{\circ}C$ and 55$0^{\circ}C$ for 30min respectively. The mold rotating speed was 1000rpm. Typical tube dimension was 30/24mm in outside/inside diameter and 60mm in length. A tube was annealed at 84$0^{\circ}C$ for 40 hours in oxygen atmosphere. The plate like grains more than 20${\mu}{\textrm}{m}$ were well developed along the rotating direction of mold regardless of initial chemical compositions. The specimen with Bi2212 composition exhibited $T_c$ of 83K while the specimen with other compositions are lower than 60K. The measured $I_c and J_c$ at 77K(B = 0T) in Bi2212 composition were about 80A and 266A/$\textrm{cm}^2$.

AISI 4130강의 용접잔류응력에 미치는 열처리의 영향 (Effect of Heat Treatments on Welding Residual Stresses of AISI 4130 Steel)

  • 양영수;나석주;김원훈;조원만
    • 대한기계학회논문집
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    • 제15권6호
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    • pp.1982-1989
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    • 1991
  • 본 연구에서는 AISI 강은 대부분 열처리후에 사용되는 고강도강으로 용접시 발생하는 높은 잔류응력 분포를 제거 또는 감소시키기 위해서 여러가지 방법이 사용된 다. 잔류응력 제거는 용접후 풀림처리를 하면 잔류응역이 제거된다. 그러나 풀림 처리 하기전에 용접부에 높은 잔류응력 제거는 용접후 풀림처리를 하면 잔류응력이 제 거된다. 그러나 풀림처리 하기전에 용접부에 높은 잔류응력에 의해 균열이 생성될 수 있으므로 용접시 높은 잔류응력이 생성되지 않도록 예열 및 후열처리를 필요로한 다. 그러므로 본 연구에서는 예열 및 후열이 잔류응력 분포에 어떠한 영향을 주는가 를 실험적인 방법에 의해 연구하였다.

Evaluation of Volatile Compounds Isolated from Pork Loin (Longissimus dorsi) as Affected by Fiber Type of Solid-phase Microextraction (SPME), Preheating and Storage Time

  • Park, Sung-Yong;Yoon, Young-Mo;Schilling, M. Wes;Chin, Koo-Bok
    • 한국축산식품학회지
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    • 제29권5호
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    • pp.579-589
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    • 2009
  • This study was conducted to investigate the effects of heating, fiber type used in solid-phase microextraction (SPME, two phase vs three phase) and storage time on the volatile compounds of porcine M. longissimus dorsi (LD). Volatile compounds were measured using a gas chromatography and mass spectrometry (GC/MS) with a quadrupole mass analyzer. Among the volatile compounds identified, aldehydes (49.33%), alcohols (24.63%) and ketones (9.85%) were higher in pre-heated loins ($100^{\circ}C$/30 min), whereas, alcohols (34.33%), hydrocarbons (22.84%) and ketones (16.88%) were higher in non-heated loins. Heating of loins induced the formation of various volatile compounds such as aldehydes (hexanal) and alcohols. The total contents of hydrocarbons, alcohols, and carboxylic acids were higher in two phase fibers, whereas those of esters tended to be higher in three-phase fibers (p<0.05). Most volatile compounds increased (p<0.05) with increased storage time. Thus, the analysis of volatile compounds were affected by the fiber type, while heating and refrigerated storage of pork M. longissimus dorsi increased the volatile compounds derived from lipid oxidation and amino acid catabolism, respectively.

Buffering Capacity of Dairy Powders and Their Effect on Yoghurt Quality

  • Kim, Miji;Oh, Sejong;Imm, Jee-Young
    • 한국축산식품학회지
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    • 제38권2호
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    • pp.273-281
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    • 2018
  • Preheating conditions (low-, medium-, and high heat-) did not significantly affect the buffering capacity (BC) of skim milk powder (SMP), whereas the level of demineralization significantly affected the BC of whey powders (WP). Heat treatment ($85^{\circ}C$ for 30 min) of both SMP and WP (90% demineralized) mixtures (88:12, 76:24, 64:36 and 52:48; SMP:WP) resulted in a reduced BC, and the extent of this reduction increased with the proportion of WP increased in the samples. High-buffering milk prepared by the addition of phosphate salts (40 mM $NaH_2PO_4$ and 60 mM $Na_2HPO_4$) delayed the rate of pH decline during yoghurt fermentation. The high-buffering yoghurt showed a significantly higher water holding capacity (WHC) than that of control yoghurt (p<0.05), as well as a more uniform and interconnected microstructure with small pore sizes than those of control yoghurt. No significant differences were found between high-buffering and control yoghurt regarding the viable bacterial counts of starter. The manipulation BC can potentially improve the quality characteristics of yoghurts, such as WHC and texture.