• Title/Summary/Keyword: preheating

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Manufacturing of Ti-48Al-2Cr-2Nb Alloy Turbocharger Turbine Wheel by Vacuum Centrifugal Casting (진공 원심 주조를 이용한 Ti-48Al-2Cr-2Nb 합금 터보차저 터빈휠 제작)

  • Pak, Sung Joon;Ju, Heongkyu
    • Journal of Korea Foundry Society
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    • v.41 no.2
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    • pp.127-131
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    • 2021
  • Based on its good compatibility with high-temperature environments, the Ti-48Al-2Cr-2Nb alloy is used for high-temperature materials of industrial equipment. In this study, a Ti-48Al-2Cr-2Nb alloy turbocharger turbine wheel was fabricated by a vacuum centrifugal casting method. The conditions that prevent misrun defects of the turbocharger turbine wheel blade from centrifugal casting using alumina molds were investigated. The microstructure of the alloy prepared by vacuum centrifugal casting was studied by means of optical microscopy (OM), with a micro-Vickers hardness analyzer (HV), by X-ray diffraction (XRD) and by SEM-EDS. The HV and SEM-EDS examinations of the as-cast Ti-48Al-2Cr-2Nb alloy showed that the thickness of the oxide layer (α-case) was typically less than 50 ㎛. At a high preheating temperature of 1,100℃, a moderate RPM of 260, and with an alumina mold with a large gate size, there were almost no misrun defects. Therefore, it was confirmed that a Ti-48Al-2Cr-2Nb alloy turbocharger turbine wheel with fewer misrun defects could be achieved through a high preheating temperature, a moderate RPM, a large gate size and an alumina mold to suppress the formation of alpha-case components.

A Fundamental Study on the Design of Two-axis Drive Manipulator for Laser-assisted Machining (레이저보조가공을 위한 2-축 구동 매니퓰레이터 설계에 관한 기초 연구)

  • Kim, Dong-Hyeon;Cha, Na-Hyeon;Kim, Tae-Woo;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.8
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    • pp.813-817
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    • 2012
  • Laser assisted machining (LAM) is machining method that performs a machining for workpieces using laser beam preheating. LAM is in the early stage of its applications and has only been used in limited fields including turning, planning and micro end-milling throughout the world. LAM system should be able to move to the laser radiation direction and to rotate on a tool path for machining of complex shapes. A laser module with two-axis manipulator is designed in this study. It has been performed static structural analysis and shape modification of the manipulator. As the results of shape modification it has been obtained better results than the initial model. These results will be able to use in development of the two-axis manipulator.

An Experimental Study on the Fabrication and the Compression Behavior of Semi-Solid Aluminum Material (반응용 알루미늄재료의 제조 및 압축거동에 관한 실험적 연구)

  • Gang, Chung-Gil;Yun, Jong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.796-805
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    • 1996
  • A fabrication process using Semi-Solid Material(SSM) for casting alloy has been studied to demonstrate the possibility for mass production with controlled solid fraction. The SSM was fabricated under the various solid fractions and preheating temperatures of mold. The behaviour of a semi-solid global microstructure has been investigated under the various heating and die temperatures for solid fraction. The effect of reheating time on the globularization of SSM microstructure has been investigated in detail. And the behavior of SSM which has the solid fraction 0.5 was observed under compression. The stress strain relationship was also obtained for the compression test of semi-solid materials. The rheological behaviour of semi-solid with globule microstructure was investigated as a function of the compression velocity under isothermal holing conditions.

Focused-Infrared-Light Assisted Roll-to-Roll Hot Embossing (Focused Infrared Light를 이용한 롤투롤 핫엠보싱)

  • Jo, Jeongdai;Kim, Wooseop;Kim, Kwang-Young;Choi, Young-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.3
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    • pp.199-203
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    • 2017
  • Hot embossing techniques are used to engrave patterns on plastic substrates. Roll based hot embossing uses a heated roll for a continuous process. A heated roll with relief patterns is impressed on a preheated plastic substrate. Then, the substrate is cooled down quickly to prevent thermal shrinkage. The roll speed is normally very slow to ensure substrate temperature increase up to the glass transition temperature. In this paper, we propose a noncontact preheating technique using focused infrared light. The infrared light is focused as a line beam on a plastic substrate using an elliptical mirror just before entering the hot embossing roll. The mid range infrared light efficiently raises the substrate temperature. For preliminary tests, substrate deformation and temperature changes were monitored according to substrate speed. The experiments show that the proposed technique is a good possibility for high speed hot embossing.

A Study on the Combustion Characteristics in an Aero-Valved Pulsating Combustion System (空氣밸브型 脈動燃燒시스템의 燃燒特性에 관한 硏究)

  • 임광렬;오상헌;최병륜
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.328-337
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    • 1988
  • Experimental study was carried out to investigate the combustion characteristics of the hero-valved pulsating combustor with maximum operating capacity of 56kW. The pressure, the ion current, and the temperature fluctuations were simultaneously measured and statistically analyzed to identify the combustion process, the reignition and the mixing process of the reactants. It was found that the pulse combustion process was intermittent and the reignition of the reactants was caused by a direct contact and rapid mixing with the previous hot residuals. The analysis of the measured data indicated that the combustion process consisted of there stages in the combustion chamber; the preheating of the reactants in the vicinity of the air inlet pipe, the explosive combustion in the central region and the afterburning in the vicinity of the tailpipe. Wile the inflow of the fresh air occurred during the negative period of the pressure in the mechanical valved system, it occurred during the rising period of the pressure in the aero-valved system.

Preparation and thermodynamics consideration of MgO-Al spinel by self-propagation high- temperature synthesis (자전고온연소합성법에 의한 MgO-Al 스피넬 제조 및 열역학적 고찰)

  • Byun, Hun-Soo;Choi, Tae-Hyun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.8 no.4
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    • pp.573-580
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    • 1998
  • Self-propagating high temperature synthesis (SHS) technique was used to synthesize the spinel phase of $MgAl_2O_4$ from MgO and Al powder. Thermit reaction products of MgO and Al, The reaction products were heat treated at the temperature $800^{\circ}C$ preheating. Processing factors such as DTA/TG, combustium product and maxium temperature, synthesis of MgO and Al from "$MgO+2Al+3/2O_2$\rightarrow$MgAl_2O_4$". An activation energy (${\Delta}H^{\circ}$)-264.8 kcal/mol and reaction of maxium temperature 5634 K was calculated to form a $MgAl_2O_4$ spinel from unreacted materials. Pellet were increased volume 6% after thermit reaction. reaction.

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Characteristics of HTS Tube Depending on Chemical Compositions

  • Jung, Seung-Ho;Jang, Guneik
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.1
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    • pp.27-30
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    • 2003
  • The Bi2212 based HTS tubes with 4 different compositions, Bi:Sr:Ca:Cu = 2.0:2.0:1.0:2.0, 2.1:2.0:1.0:2.0,2.2:1.8:1.0:2.0 and 2.2:1.8.1.0.2:2 with 10% of SrSO$_4$ were studied. For tube fabrication the optimum range of melt temperatures and preheating temperature and time for mold were 105$0^{\circ}C$~110$0^{\circ}C$ and 55$0^{\circ}C$ for 30min respectively. The mold rotating speed was 1000rpm. Typical tube dimension was 30/24mm in outside/inside diameter and 60mm in length. A tube was annealed at 84$0^{\circ}C$ for 40 hours in oxygen atmosphere. The plate like grains more than 20${\mu}{\textrm}{m}$ were well developed along the rotating direction of mold regardless of initial chemical compositions. The specimen with Bi2212 composition exhibited $T_c$ of 83K while the specimen with other compositions are lower than 60K. The measured $I_c and J_c$ at 77K(B = 0T) in Bi2212 composition were about 80A and 266A/$\textrm{cm}^2$.

Effect of Heat Treatments on Welding Residual Stresses of AISI 4130 Steel (AISI 4130강의 용접잔류응력에 미치는 열처리의 영향)

  • 양영수;나석주;김원훈;조원만
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.1982-1989
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    • 1991
  • The effect of heat treatments were considered on the residual stress fields of AISI 4130 weldments. In experiments, various heat treatments such as preheating, postheating, stress relieve annealing and hardening treatment were carried out for the GTA weldments and the residual stress was measured by using the hole drilling method. The post weld heat treatment at 230.deg.C, which aimed mainly to prevent the possible weld cracking, was found to have only a negligible effect on the welding residual stress distribution, while the annealing treatment at 600.deg.C almost completely removes the residual stress. It was also revealed that the hardening treatment causes no further residual stresses in weldments.

Evaluation of Volatile Compounds Isolated from Pork Loin (Longissimus dorsi) as Affected by Fiber Type of Solid-phase Microextraction (SPME), Preheating and Storage Time

  • Park, Sung-Yong;Yoon, Young-Mo;Schilling, M. Wes;Chin, Koo-Bok
    • Food Science of Animal Resources
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    • v.29 no.5
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    • pp.579-589
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    • 2009
  • This study was conducted to investigate the effects of heating, fiber type used in solid-phase microextraction (SPME, two phase vs three phase) and storage time on the volatile compounds of porcine M. longissimus dorsi (LD). Volatile compounds were measured using a gas chromatography and mass spectrometry (GC/MS) with a quadrupole mass analyzer. Among the volatile compounds identified, aldehydes (49.33%), alcohols (24.63%) and ketones (9.85%) were higher in pre-heated loins ($100^{\circ}C$/30 min), whereas, alcohols (34.33%), hydrocarbons (22.84%) and ketones (16.88%) were higher in non-heated loins. Heating of loins induced the formation of various volatile compounds such as aldehydes (hexanal) and alcohols. The total contents of hydrocarbons, alcohols, and carboxylic acids were higher in two phase fibers, whereas those of esters tended to be higher in three-phase fibers (p<0.05). Most volatile compounds increased (p<0.05) with increased storage time. Thus, the analysis of volatile compounds were affected by the fiber type, while heating and refrigerated storage of pork M. longissimus dorsi increased the volatile compounds derived from lipid oxidation and amino acid catabolism, respectively.

Buffering Capacity of Dairy Powders and Their Effect on Yoghurt Quality

  • Kim, Miji;Oh, Sejong;Imm, Jee-Young
    • Food Science of Animal Resources
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    • v.38 no.2
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    • pp.273-281
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    • 2018
  • Preheating conditions (low-, medium-, and high heat-) did not significantly affect the buffering capacity (BC) of skim milk powder (SMP), whereas the level of demineralization significantly affected the BC of whey powders (WP). Heat treatment ($85^{\circ}C$ for 30 min) of both SMP and WP (90% demineralized) mixtures (88:12, 76:24, 64:36 and 52:48; SMP:WP) resulted in a reduced BC, and the extent of this reduction increased with the proportion of WP increased in the samples. High-buffering milk prepared by the addition of phosphate salts (40 mM $NaH_2PO_4$ and 60 mM $Na_2HPO_4$) delayed the rate of pH decline during yoghurt fermentation. The high-buffering yoghurt showed a significantly higher water holding capacity (WHC) than that of control yoghurt (p<0.05), as well as a more uniform and interconnected microstructure with small pore sizes than those of control yoghurt. No significant differences were found between high-buffering and control yoghurt regarding the viable bacterial counts of starter. The manipulation BC can potentially improve the quality characteristics of yoghurts, such as WHC and texture.