• Title/Summary/Keyword: precast concrete members erection

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Erection Capability of Heavy Precast Frames with Metal Plates using Wet Concrete for Tolerance (톨러런스기반 플레이트 접합 장치를 사용한 고중량 RC보의 설치 성능)

  • Hong, Won-Kee;Nguyen, Van Tien;Nguyen, Manh Cuong;Nkundimana, Eric
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.12-13
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    • 2021
  • Methods for the manufacture, erection, and assembly of heavy frame modules were proposed. Interferences among precast members were prevented by using bolted metal plates for dry precast beam-to-column joints during assembly with a clearance for tolerance implementing grouted concrete filler plates instead of metal filler plates. Clearances for tolerances were provided to avoid conflictions among components during erection phases. These gaps were, then, grouted by high-strength mortar. The constructability of new connections of a beam-to-column joint using bolted metal plates for precast structures was examined using a full-scale assembly test in which practical observations indicated that members could be aligned and placed accurately in both horizontal and vertical directions, leading to a fast and convenient assembling. Bolt holes of the endplate were properly aligned using couplers with 30 mm fastened length embedded in the columns. The assembly test demonstrated the erection safety and structural stability of the proposed joints that were without filler plates when they were subjected to heavy loads at the time of their erection. The facile and rapid assembly of precast beam-to-column connections with a 30 mm tolerance was observed. The proposed assembly method is rapid, sustainable, and resilient, replacing the conventional methods of concrete frame construction, offering a connection that can be used in constructing infrastructure, such as buildings and pipe-rack frames.

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A Basic Study of Crane Trajectory Distance Calculation for Sustainable PC Members Erection of Large Logistic Building (대형물류센터 PC부재 양중을 위한 크레인 궤적거리 산정 기초 연구)

  • Lim, Jeeyoung;Oh, Jinhyuk;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.77-78
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    • 2023
  • As large logistics buildings have high floor heights and long spans, these buildings are designed as PC structures, and large cranes are used to lift PC members. PC erection planning can generally cause errors depending on the field engineer's experience. To solve this problem, a basic analysis method is needed to establish a systematic PC member erection plan. Crane work can be minimized if the trajectory is easily and quickly calculated according to the location of the crane and applied to the site. Therefore, the objective of this study is a basic study of crane trajectory distance calculation for sustainable PC members erection of large logistic building. In this study, a crawler crane commonly used for lifting PC members is limited. The trajectory distance for the PC erection plan was automatically calculated using the algorithm.

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A Basic Study of Dynamic Simulation Model for In-situ Production and Erection of Precast Concrete Members (PC의 현장생산-설치 통합관리를 위한 동적 시뮬레이션 모델 기초연구)

  • Son, Seung-Hyun;Kim, Ki-Ho;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.42-43
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    • 2019
  • In-situ production of PC (precast concrete) members can reduce costs by about 14.5% -21.6% compared to in-plant production due to the reduction of transportation costs, factory profits and overhead costs. However, in-situ production of PC members presents a variety of risks, including member production and yard area securing, and lead time for production within the installation period. To solve this, it is necessary be able to analyze and control and monitor the risk factors that influence in-situ production for PC member. The purpose of this study is to develop a dynamic simulation model for in-situ production and erection integrated management for PC members. For this study, risk factor identification, causal loop diagram, and dynamic simulation model construction were performed sequentially. The results of this study will be used as a basis for developing a risk management model for PC in-situ production.

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Optimization for the Least Weight, Precast Prestressed Gerber′s U-Beams (최소자중 프리캐스트 프리스트레스트 게르버 U형보의 최적화)

  • 박현석;김인규;유승룡
    • Journal of the Korea Concrete Institute
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    • v.14 no.3
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    • pp.373-381
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    • 2002
  • The cost on transmission and erection of the precast prestressed concrete members largely depends on the weight of them. Optimum process is performed on a U-beam section to control the prestressing force, to reduce the self-weight, and to meet the required strength and stability. The strength, deflection, and concrete stress at the top and bottom of the section considered are required to check according to each construction step in this process. The weight of the original rectangular concrete beam could be reduced up to 39∼50% from this method. Two full scale prototype U-beams were proposed and tested in this study. It was found that the U-beams in the test showed good performance in strength and serviceability within the limits of ultimate strength design method.

Evaluation of Structural Performance the Hollow PC Column Joint Subjected to Cyclic Lateral Load (반복 횡하중을 받는 유공 PC 기둥 접합부의 구조성능 평가)

  • Seo, Soo-Yeon;Yoon, Seong-Joe;Lee, Woo-Jin
    • Journal of the Korea Concrete Institute
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    • v.20 no.3
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    • pp.335-343
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    • 2008
  • In order to improve the workability in erecting Precast Concrete (PC) members and enhance the seismic resistance capacity of the joints in PC moment frames, a new PC column and its construction process are introduced in this paper. This column is manufactured by centrifugal force in keeping the hollow tube inside; the hollow is little bit wide and the grout can be poured from top to bottom after erection at site so that more compact grouting is possible in horizontal joint. The repeated cyclic loading test for four full scaled specimens was conducted to evaluate the seismic resistance capacity of the joint designed by the proposed system. For the continuity of main reinforcements in column, two connecting methods are used in designing specimens; one is to use mechanical connector and other is lab splice. From the cyclic lateral loading test, it was found that the seismic capacity of the developed PC column joint is comparable to that of monolithic joint.