• 대한기계학회논문집A
• /
• 제31권8호
• /
• pp.833-838
• /
• 2007

In tube hydroforming process, several defective products could be obtained such as bursting, wrinkling, folding, buckling. Because, especially, bursting is most frequently occurred failure among the well known failures, it is mostly important to predict the onset of bursting failure on tube hydroforming process. For most sheet metal forming processes, strain based forming limit diagram(FLD) is used often as a criteria to estimate the possibility of onset of the failures proposed above. However, FLD has a shortcoming that it is dependent on strain path while stress based diagram is independent on strain history. Generally, tube hydroforming consists of three main processes such as pre-bending, pre-forming, and hydroforming and it means that the strain histories of final products are nonlinear. Therefore, forming limit stress diagram(FLSD) is more suitable to predict forming limit for hydroforming parts. In this study, FLSD is applied to estimate bursting failure for an engine cradle of an automobile part. Consequently, it is proved that application of FLSD to predict forming limit is available for tube hydroforming parts.

• 국제강구조저널
• /
• 제18권5호
• /
• pp.1483-1496
• /
• 2018

Negligible research has been conducted to date on how to analyse weakened columns, thus safety risks are still involved when structures are weakened prior to demolition. There are various methods available for demolishing steel structures. One of the most effective methods that has been developed involves pre-cutting steel columns at a certain height, so that the least effort can be used to collapse the structure by means of pulling out some of the columns. This paper presents (a) an experimental setup developed to test the capacity of axially loaded weakened columns, which is used to (b) validate a finite element (FE) model. The two pre-cuts that are presented in this paper are (1) the double window cut and (2) the triangular window cut, which are both commonly used in industry. A column weakened with a double window cut or triangular window cut reduces the axial load capacity by up to 50 and 40%, respectively. The FE models developed predict the axial failure load of weakened columns for a double window cut and triangular window cut are generally within an accuracy of less than 8 and 10%, respectively. It is shown at higher slendernesses the influence of column cuts is less than would be intuitively expected because global buckling becomes dominant.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2000년도 춘계학술대회논문집
• /
• pp.134-140
• /
• 2000

Tube hydroforming is a relatively new technology compared to conventional stamping. thus there is little knowledge base that can be utilized for process and die design. To remedy this situation considerable research is now being conducted by many researchers on significant aspects of tube hydroforming technology including material selection pre-form design hydroforking process and tool design. in the tube hydroforming process we frequently experence many failure modes like wrinkling. buckling folding back and fracture under the improper forming conditions. In this paper forming limit for failure occurrence such as fracture and wrinkling is examined theoretically and the result is compared with Back's experimental result.

• 한국항공우주학회지
• /
• 제31권5호
• /
• pp.44-54
• /
• 2003

샌드위치 보의 포옴심재와 면재에 대한 물성치 실험을 통해 이들의 기계적 특성을 파악하였다. 이들로부터 포옴심재 및 적층면재로 제작된 샌드위치 보의 굽힘 국소좌굴현상을 고찰하였다. 좌굴전 양상을 고려한 굽힘 국소좌굴해석이 3점 굽힘시험을 통한 실험값에 더 근접함으로서 이를 고려한 굽힘 국소좌굴해석의 타당함을 보였고 그 양상도 고찰하였다.

• 한국강구조학회 논문집
• /
• 제21권2호
• /
• pp.193-201
• /
• 2009

철골 Pre-Engineered Building System(PEBS)이 국내에서도 80년도 후반부터 상당히 일반화되었지만 변단면 PEBS는 대부분 국외에서 개발된 최적화 프로그램으로 구조설계가 수행되고 있다. 이 연구에서는 3차원 변단면 PEBS의 구조설계를 AISC2005의 허용응력설계법과 KBC 기준에 따라 주어진 여러 제약조건들을 만족하도록 수치해석법으로 최적화하는 프로그램을 개발하였다. 변단면 구조물의 최적화 설계는 구조해석과 최적 부재설계를 수행하는데, 구조물의 최소 중량화를 위해서 구조해석과 부재설계 과정을 허용응력조건과 변위조건이 만족될 때까지 반복 수행한다. 2, 3차원 변단면 구조물을 최적화 설계한 결과에 의하면 변단면 용접 H-형강으로 설계하는 것이 압연 H-형강보다 상당한 철골 절약효과가 있는 것으로 나타났다. 변단면 용접 H-형강으로 설계하는 경우 구조물의 종류에 따라 차이는 있지만 AISC2005 기준으로 설계하는 것이 AISC1989 기준보다 철골량이 줄어들었고, 부재 춤도 작게 설계되어 웨브 좌굴에 새 기준이 더 안전한 것으로 평가되었다.

• 한국진공학회:학술대회논문집
• /
• 한국진공학회 2012년도 제43회 하계 정기 학술대회 초록집
• /
• pp.223-223
• /
• 2012

Surface engineering plays a significant role in fabricating highly functionalized materials applicable to industrial and biomedical fields. Surface wrinkles and folds formed by ion beam or plasma treatment are buckling-induced patterns and controlled formation of those patterns has recently gained considerable attention as a way of creating well-defined surface topographies for a wide range of applications. Surface wrinkles and folds can be observed when a stiff thin layer attached to a compliant substrate undergoes compression and plasma treatment is one of the techniques that can form stiff thin layers on compliant polymeric substrates, such as poly (dimethylsiloxane) (PDMS). Here, we report two effective methods using plasma modification techniques for controlling the formation of surface wrinkles and folds on flat or patterned PDMS substrates. First, we show a method of creating wrinkled diamond-like carbon (DLC) film on grooved PDMS substrates. Grooved PDMS substrates fabricated by a molding method using a grooved master prepared by photolithography and a dry etching process were treated with argon plasma and subsequently coated with DLC film, which resulted in the formation of wrinkled DLC film aligning perpendicular to the steps of the pre-patterned ridges. The wavelength and the amplitude of the wrinkled DLC film exhibited variation in the submicron- to micron-scale range according to the duration of argon plasma pre-treatment. Second, we present a method for controlled formation of folds on flat PDMS substrates treated with oxygen plasma under large compressive strains. Flat PDMS substrates were strained uniaxially and then treated with oxygen plasma, resulting in the formation of surface wrinkles at smaller strain levels, which evolved into surface folds at larger strain levels. Our results demonstrate that we can control the formation and evolution of surface folds simply by controlling the pre-strain applied to the substrates and/or the duration of oxygen plasma treatment.

• Steel and Composite Structures
• /
• 제14권5호
• /
• pp.409-429
• /
• 2013

A composite box-girder with corrugated steel webs has been used in civil engineering practice as an alternative to the conventional pre-stressed concrete box-girder because of several advantages, such as high shear resistance without vertical stiffeners and an increase in the efficiency of pre-stressing due to the accordion effect. Many studies have been conducted on the shear buckling and flexural behavior of the composite box-girder with corrugated steel webs. However, the torsional behavior is not fully understood yet, and it needed to be investigated. Prior study of the torsion of the composite box-girder with corrugated steel webs has been developed by assuming that the concrete section is cracked prior to loading and doesn't have tensile resistance. This results in poor estimation of pre-cracking behaviors, such as initial stiffness. To overcome this disadvantage of the previous analytical model, an improved analytical model for torsion of the composite box-girder with corrugated steel webs was developed considering the concrete tension behavior in this study. Based on the proposed analytical model, a non-linear torsional analysis program for torsion of the composite box-girder with corrugated steel webs was developed and successfully verified by comparing with the results of the test. The proposed analytical model shows that the concrete tension behavior has significant effect on the initial torsional stiffness and cracking torsional moment. Finally, a simplified torsional moment-twist angle relationship of the composite box-girder with corrugated steel webs was proposed based on the proposed analytical model.

• 한국강구조학회 논문집
• /
• 제20권5호
• /
• pp.625-632
• /
• 2008

동반논문(모델개발)에서는 특별철골모멘트골조의 강접합 보-기둥 접합부의 회전능력을 예측하기 위한 해석모델을 제안하였다. 본 논문에서는 접합부 회전능력 기준으로 두 개의 극한상태를 고려하였다. 첫째, 보 단면의 국부좌굴로 인해 공칭소성강도까지 강도저하가 발생하였을 때를 회전능력으로 보는 강도저하 극한상태를 고려하였다. 둘째, 큰 진폭의 변형이 몇 번 반복 후에 좌굴된 플랜지에서 소성변형률 축적으로 야기 되는 저주기 피로 파단을 극한상태로 고려하였다. 두 극한상태까지 제안한 모델을 이용하여 단조증가하중 및 반복하중하에 일련의 해석을 수행하였다. 실무설계에서 사용되는 범위안의 다양한 H-형강 보를 모델링한 후, 플랜지 및 웨브 폭-두께비와 같은 보 단면의 기하학적 변수가 WUF-W 접합부의 회전능력과 저주기 피로수명에 미치는 영향을 관찰하였다.

• 대한토목학회논문집
• /
• 제33권5호
• /
• pp.1947-1955
• /
• 2013

본 논문의 목적은 얕은 기초 하중을 받는 입상체 내의 응력의 분포와 변위를 측정하는 광탄성 기법의 적용 방안을 제시하는 데 있다. 광탄성 측정기법은 입자 집합체의 힘 전달을 시각화하기 위해 사용 되었다. 실내 모형시험은 스틸 프레임으로 경계면을 만들고 폴리카보네이트 탄성중합체로 만들어진 이차원 원형 입자들을 적층하여 구성하였다. 광탄성 시트를 원형 입자에 코팅함으로써 힘 전달의 패턴을 밝은 빛의 줄무늬 형태로 확인할 수 있었고, 광탄성 측정 기법을 통해 접촉되어 있는 입자들에서의 주 응력차의 크기, 방향 또한 측정 할 수 있었다. 변위장은 디지털 이미지 해석 기법을 사용하여 측정 하였다. 하중 재하 초기 상태와 파괴 근처의 상태에서 서로 다른 접촉력의 분포를 정량적으로 분석하였다. 파괴 이전 단계에서 관측된 광탄성 패턴과 변위장은 접촉력 사슬의 좌굴 발생 이후 즉시 사라짐을 확인하였다.

• 대한조선학회논문집
• /
• 제54권6호
• /
• pp.476-484
• /
• 2017

The purpose of this paper is to verify the structural integrity of a region with numerous penetration-holes in offshore structures such as semi-submersible rig and FPSO. In order to effectively check the yielding and buckling strength of plate members with penetration-holes, a screening analysis program was developed with the FE analysis tool to generate fine meshed model using the theoretical and analysis methods. When a hole is appeared in the plate structure members, the flow of stress is altered such that concentrations of stress form near the hole. Stress concentrations are of concern during both preliminary and detail design and need to be addressed from the perspectives of strength. To configure the geometrical shape, very fine meshed FE analysis is needed as the most accurate method. However, this method is practically impossible to apply for the strength verifications for all perforated plates. In this paper, screening analysis method was introduced to reduce analysis tasks prior to detailed FE analysis. This method is applied to not only the peak stress calculation combined stress concentration factor with nominal stress but also nominal equivalent stress calculation considering cutout effects. The areas investigated by very fine meshed analysis were to be chosen through screening analysis without any reinforcements for penetration-holes. If screening analysis results did not satisfy the acceptance criteria, direct FE analysis method as the 2nd step approach were applied with one of the coarse meshed model considering hole or with the very fine meshed model considering the hole shape and size. In order to effectively perform the local fine meshed analysis, automatic model generating program was developed based on the MSC/PATRAN which is pre-post FE analysis program. Buckling strength was also evaluated by Common Structure Rule (CSR) adopted by IACS as the stress obtained from very fine meshed FE analysis. Due to development of the screening analysis program and automatic FE modeling program, it was able to reduce the design periods and structural analysis costs.