• 제목/요약/키워드: powder-in-tube method

검색결과 87건 처리시간 0.026초

분말시스압연법에 의해 제조된 3vol%CNT 강화 Cu기 복합재료의 미세조직 및 기계적 성질 (Microstructure and Mechanical Properties of 3vol%CNT Reinforced Cu Matrix Composite Fabricated by a Powder in Sheath Rolling Method)

  • 이성희
    • 한국재료학회지
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    • 제30권3호
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    • pp.149-154
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    • 2020
  • A powder-in-sheath rolling method is applied to the fabrication of a carbon nano tube (CNT) reinforced copper composite. A copper tube with outer diameter of 30 mm and wall thickness of 2 mm is used as sheath material. A mixture of pure copper powder and CNTs with a volume content of 3 % is filled in a tube by tap filling and then processed to an 93.3 % reduction using multi-pass rolling after heating for 0.5 h at 400 ℃. The specimen is then sintered for 1h at 500 ℃. The relative density of the 3 vol%CNT/Cu composite fabricated using powder in sheath rolling is 98 %, while that of the Cu powder compact is 99 %. The microstructure is somewhat heterogeneous in width direction in the composite, but is relatively homogeneous in the Cu powder compact. The hardness distribution is also ununiform in the width direction for the composite. The average hardness of the composites is higher by 8Hv than that of Cu powder compact. The tensile strength of the composite is 280 MPa, which is 20 MPa higher than that of the Cu powder compact. It is concluded that the powder in sheath rolling method is an effective process for fabrication of sound CNT reinforced Cu matrix composites.

분말시스압연법에 의해 제조된 알루미늄 분말성형체의 조직 및 기계적 성질 (Microstructure and Mechanical Property of Aluminum Powder Compact by Powder-in Sheath Rolling Method)

  • 이성희
    • 한국분말재료학회지
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    • 제9권3호
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    • pp.153-160
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    • 2002
  • A nitrogen gas atomized aluminum powder was consolidated by powder-in sheath rolling method. A pure aluminum tube with outer diameter of 12 mm and wall thickness of 1mm was used as a sheath. The aluminum tube filled with the aluminum powder, first, was cold-rolled to the thickness of 6mm for performing, and then consolidated by the cold rolling and/or subsequent hot rolling at 360, 460 and $560^{\circ}C$. The aluminum powder compact fabricated by the sheath rolling showed high relative density more than 0.96 at any rolling conditions. The 0.2% proof stress increased with increasing hot rolling reduction and hot rolling temperature. Tensile strength was hardly affected by change in the hot rolling reduction, whereas it decreased with increasing hot rolling temperature. The powder compact showed the large elongation when cold rolling or hot rolling reduction was large. It was found that the sheath rolling was an effective method for consolidation of aluminum powder.

구리튜브를 피복재로 이용한 분말시스압연법에 의해 제조된 CNT/Al 복합재료의 미세조직 및 기계적 특성 (Microstructure and Mechanical Properties of CNT/Al Composite Fabricated by a Powder-in-Sheath Rolling Method utilizing Copper Tube as a Sheath)

  • 이성희
    • 한국분말재료학회지
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    • 제21권5호
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    • pp.343-348
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    • 2014
  • A powder-in-sheath rolling (PSR) process utilizing a copper alloy tube was applied to a fabrication of a multi-walled carbon nanotube (CNT) reinforced aluminum matrix composite. A copper tube with an outer diameter of 30 mm and a wall thickness of 2 mm was used as a sheath material. A mixture of pure aluminum powders and CNTs with the volume contents of 1, 3, 5 vol% was filled in the tube by tap filling and then processed to 93.3% height reduction by a rolling mill. The relative density of the CNT/Al composite fabricated by the PSR decreased slightly with increasing of CNTs content, but showed high value more than 98%. The average hardness of the 5%CNT/Al composite increased more than 3 times, compared to that of unreinforced pure Al powder compaction. The hardness of the CNT/Al composites was some higher than that of the composites fabricated by PSR using SUS304 tube. Therefore, it is concluded that the type of tube affects largely on the mechanical properties of the CNT/Al composites in the PSR process.

분말시스압연법에 의한 CNT 강화 Al기 복합재료의 제조 및 평가 (Fabrication and Evaluation of Carbon Nanotube Reinforced Al Matrix Composite by a Powder-in-sheath Rolling Method)

  • 이성희;홍동민
    • 한국분말재료학회지
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    • 제21권1호
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    • pp.50-54
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    • 2014
  • A powder-in-sheath rolling method was applied to a fabrication of a carbon nano tube (CNT) reinforced aluminum composite. A STS304 tube with an outer diameter of 34 mm and a wall thickness of 2 mm was used as a sheath material. A mixture of pure aluminum powders and CNTs with the volume contents of 1, 3, 5 vol was filled in the tube by tap filling and then processed to 73.5% height reduction by a rolling mill. The relative density of the CNT/Al composite fabricated by the powder-in-sheath rolling decreased slightly with increasing of CNTs content, but exhibited high value more than 98. The grain size of the aluminum matrix was largely decreased with addition of CNTs; it decreased from $24{\mu}m$ to $0.9{\mu}m$ by the addition of only 1 volCNT. The average hardness of the composites increased by approximately 3 times with the addition of CNTs, comparing to that of unreinforced pure aluminum. It is concluded that the powder-in-sheath rolling method is an effective process for fabrication of CNT reinforced Al matrix composites.

Bi(Pb)-2223 초전도 선재에서 소세징에 대한 인발 공정 변수의 영향 (Effect of drawing process parameters on a sausaging in Bi(Pb)-2223 superconductor)

  • 박동인;김병민;오상수;하홍수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.311-314
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    • 2003
  • Superconduction materials possess electrical/electronic and magnetic properties. Because superconduction materials is a ceramic powder, that can not be produced singlehandedly. So Ag sheathed Bi-2223 wire was produced by drawing process using powder-in-tube(PIT) method This superconductor has many difficulties to produce. The main difficulty is that the mechanical properties of the ceramic powder are very different from those of the Ag sheath. Actually, the fabrication of Ag sheathed Bi-2223 superconductor by PIT tends to lead to non-uniformity in the core thickness during drawing process. That is so called “Sausaging”. This study analyzed a sausaging using the finite-element method. Also, Effects of drawing process parameters on a sausaging has been carried out using finite element method. Finally, A way to prevent a sausaging has been discussed.

Characterization of Nano-Tube Fibers Formed by Self-propagating High Temperature Synthesis

  • Choi, Y.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2003년도 international symposium on advanced powder metallurgy
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    • pp.95-96
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    • 2003
  • Titanium carbide nano-tube and fibers were synthesized by self-propagating high temperature synthesis (SHS) method. The average diameters of the nano-tubes and nano-fibers are about 100 and 20 nm in diameter, respectively. the non-stoichiometric numbers of the titanium carbide determined by neutron diffractometry were 0.87 and 0.94.

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분말시스압연법에 의한 5 vol%CNT/Al 복합재료의 제조 및 평가 (Fabrication and Evaluation of 5 vol%CNT/Al Composite Material by a Powder in Sheath Rolling Method)

  • 홍동민;김우진;이성희
    • 한국재료학회지
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    • 제23권11호
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    • pp.607-612
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    • 2013
  • A powder in sheath rolling method was applied to the fabrication of a carbon nano tube (CNT) reinforced aluminum composite. A 6061 aluminum alloy tube with outer diameter of 31 mm and wall thickness of 2 mm was used as a sheath material. A mixture of pure aluminum powder and CNTs with a volume content of 5% was filled in the tube by tap filling and then processed to an 85% reduction using multi-pass rolling after heating for 0.5 h at $400^{\circ}C$. The specimen was then further processed at $400^{\circ}C$ by multi-pass hot rolling. The specimen was then annealed for 1 h at various temperatures that ranged from 100 to $500^{\circ}C$. The relative density of the 5vol%CNT/Al composite fabricated using powder in sheath rolling increased with increasing of the rolling reduction, becoming about 97% after hot rolling under 96 % total reduction. The relative density of the composite hardly changed regardless of the increasing of the annealing temperature. The average hardness also had only slight dependence on the annealing temperature. However, the tensile strength of the composite containing the 6061 aluminum sheath decreased and the fracture elongation increased with increasing of the annealing temperature. It is concluded that the powder in sheath rolling method is an effective process for fabrication of CNT reinforced Al matrix composites.

분말시스압연법에 의해 제조한 Al/Al2O3 복합재료의 미세조직 및 집합조직 (Microstructures and Texture of Al/Al2O3 Composites Fabricated by a Powder-in Sheath Rolling Method)

  • 이성희;이충효
    • 한국분말재료학회지
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    • 제10권2호
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    • pp.103-107
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    • 2003
  • Aluminum-based $Al/Al_2O_3$ composites were fabricated by a powder-in sheath rolling method. A stainless steel tube with outer diameter of 12 mm and wall thickness of 1 mm was used as a sheath. A mixture of aluminum powder and $Al_2O_3$ particles of which volume content was varied from 5 to 20%, was filled in the tube by tap filling and then rolled by 75% reduction in thickness at ambient temperature. The rolled specimen was then sintered at 56$0^{\circ}C$ for 0.5 h. The mixture of Al powders and $Al_2O_3$ particles was successfully consolidated by the sheath rolling. The $Al/Al_2O_3$ composite fabricated by the sheath rolling showed a recrystallized structure, while unreinforced Al powder compact fabricated by the same procedure showed a deformed structure. The unreinforced Al powder compact was characterized by a deformation (rolling) texture of which main component is {112}<111>, while the $Al/Al_2O_3$ composite showed a mixed texture oi deformation and recrystallization. The sintering resulted in recrystallization in Al powder compact and grain growth in the composite.

진동형 분진 최소착화에너지측정장치에서 분진 응집현상이 미치는 영향 (Effects of the Powder Agglomeration on Vibrating Minimum Ignition Energy Measurement System for Powder)

  • 최광석;정재희;황명환;우인성;목연수;최충석
    • 한국안전학회지
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    • 제14권3호
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    • pp.48-53
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    • 1999
  • It is widely recognized that Hartmann tube for measuring the minimum ignition energy(MIE) of powder. But It requires long time and operational skills for measuring. As a variety of new fine powders are being produced day by day in industry, Japen has been developing a measurement system which employs a new method to create a dust/air mixture in a miniature combustion box. In this system, by vibration, the powder is successively fed downward through a hopper made up of metal mesh, and then it is formed into a thin, certain-like, dust/air mixture. With this new apparatus, three types of powder-Lycopodium, Anthraquinone, and Polyacry-lonitrile-were tested and the data of MIE were compared with those of a conventional apparatus (the Hartmann tube). Two of them agreed satisfactory, but the other, Anthraquinone, showed quite different values. It is guessed that the agglomerations of the powder particles appear because of particle shapes, static-charge and humidity.

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분말시스압연법에 의해 제조된 Al/Al2O3 복합재료의 기계적 성질 (Mechanical Properties of Al/Al2O3 Composite Fabricated by a Powder-in Sheath Rolling Method)

  • 이성희;이충효
    • 한국분말재료학회지
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    • 제10권2호
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    • pp.97-102
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    • 2003
  • The powder-in sheath rolling was applied to the fabrication of $Al/Al_2O_3$ composite. A stainless steel tube with outer diameter of 12 mm and wall thickness of 1 mm was used as a sheath. Mixture of aluminum powder and $Al/Al_2O_3$ particles of which volume content was varied from 5 to 20 vol.% was filled in the tube by tap filling and then rolled to 75% reduction at ambient temperature. The re]]ed specimen was sintered at 56$0^{\circ}C$ for 0.5 hr. The $Al/Al_2O_3$ composite fabricated by the sheath rolling and subsequent sintering showed the relative density higher than 0.96. The tensile strength of the composite increased with the volume content of $Al_2O_3$ particles, and it reached a maximum of 90 MPa which is 1.5 times higher than unreinforced material. The elongation decreased with the volume content of $Al_2O_3$ particles. It is concluded that the powder-in sheath rolling is an effective method for fabrication of $Al/Al_2O_3$ composite.