• Title/Summary/Keyword: powder preheating temperature

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Preparation of Ultrafine Silica Particle by Pyrolysis in the Gas Phase (기상열분해법에 의한 초미립 실리카분말 제조)

  • Jang, Hee Dong;Yoon, Ho Sung
    • Applied Chemistry for Engineering
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    • v.8 no.6
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    • pp.901-906
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    • 1997
  • Ultrafine silicon dioxide($SiO_2$) powder was prepared from tetraethylorthosilicate(TEOS) by the gas-phase reaction. The effects of reaction temperature, flow rate of gas, TEOS concentration, and preheating temperature of reactants on the particle size were investigated. As the reaction temperature increased, average particle size of the silicone dioxide powder became smaller. Smaller particles were also obtained with decreasing the residence time of reactants in the reaction zone. Larger particles having narrow size distribution were produced with the high concentrations of the reactants. The effect of the preheating temperature was not considerable on the average particle size. The range of average particle size was from 30 nm to 58 nm depending on experimental conditions.

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Characteristics of $CO_2$ Laser Cladding with High Viscosity Mixed Powder (용제와 혼합한 금속분말의 $CO_2$ 레이저 클래딩 특성)

  • 김재도;전병철;이영곤;오동수
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.481-485
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    • 2001
  • Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal. The effect of $CO_2$ laser cladding with high viscosity mixed powders was investigated. High viscosity mixed powder consists of bronze powder and flux that is used at a high temperature condition. The mixed powder has a high viscosity that it can be easily pasted over a curved or slope substrate. The device for mixed powder was designed and manufactured. It consists of the high viscosity mixed powder feeding system, the preheating system and the shielding gas system which prevents the clad layer from being oxidized. The results of experiment indicated that the feed rate of high viscosity mixed powder was important for later cladding with mixed powder feeding. The high viscosity mixed powder and substrate must be preheated to prevent porosity from breaking at the clad layer. The experimental result shows that the high viscosity mixed can be applied for laser cladding process.

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Laser-assisted Selective Infiltration of tow Melting-point Metal Powders (저융점 금속분말 재료의 레이저 예열 선택적 용침)

  • H. Sohn;Lee, J. H.;J. Suh;D. Y. Yang
    • Laser Solutions
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    • v.7 no.1
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    • pp.37-47
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    • 2004
  • Laser-assisted selective infiltration is a new method of building metal layers to make metal parts layer by layer, in which superheated microscopic metal droplets are infiltrated into a laser-preheated layer of microscopic metal powders. In this work, the selective infiltration of a low melting-point metal, Sn-37Pb wt%, was conducted to investigate the effects of such dominant parameters as superheating temperature, Nd:YAG laser power for preheating, substrate temperature, etc. The optimal conditions for successful selective infiltration of a single layer of microscopic metal powder were experimentally obtained

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Characteristic of Laser Cladding Process with High Viscosity Bronze Powder and Al-alloy (고점성 청동분말을 이용한 알루미늄 합금의 레이저 클래딩 특성)

  • 오동수;전병철;김재도
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 2001.05a
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    • pp.31-34
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    • 2001
  • Laser cladding Processing allows rapid transfer of heat to the material being minimum conduction into base metal. The effects of CO$_2$ laser cladding with high powder were investigated. High viscosity bronze powder consists of bronze powder used at a high temperature. The material has a high viscosity So that it can be substrate. Therefore. Laser cladding can be processed on a curved or slope surface. CO$_2$ laser cladding was designed It consists of the high viscosity bronze powder the shielding gas system and the preheating system The high viscosity powder properly at 0.3g/s and 0.50g/s. Because of the metallic bond between bronze per the hardness of dilution layer was suddenly increased. Experimental as results viscosity mixed powder can be a useful cladding material.

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A Study on Fabrication of Intermetallic Compounds/Al Matrix Composites by Squeeze Casting (용탕단조법에 의한 금속간화합물/Al기지 복합재료 개발을 위한 기초연구)

  • Choi, Dap-Chun;Lee, Kyung-Ku;Lee, Yeon-O
    • Journal of Korea Foundry Society
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    • v.14 no.5
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    • pp.419-428
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    • 1994
  • The microvickers hardness and microstructure of Fe/Al composite fabricated by squeeze casting method were investigated. Pure Al and A356 Alloy were chosen for the matrix composition and Fe preform was fabricated with sintered Fe powder at $1000^{\circ}C$ for 30min. under hydrogen atmosphere. Experimental variables were included preheating temperature, melt temperature and applied pressure. Analysing the experimental result concerning microstructure of fabricated composites, Fe/A356 composite showed improved microstructure at $600^{\circ}C$ melt temperature and $350^{\circ}C$ preform preheating temperature in Fe distribution and Infiltrated distance. The results of EDX and XRD showed that the interfacial zones of Fe/Al composite were composed of non-equilibrium intermetallic layers[$(Al_5Fe_2)_x$, $Al_{13}Fe_4m\;Fe_3Al$, FeAl]. The microvickers hardness of Fe/Al composite showed higher value than Fe/A356 composite in interface.

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Effects of Particle Size and Gelatinization of Job's Tears Powder on the Instant Properties

  • Han, Sung-Hee;Park, Soo-Jea;Lee, Seog-Won;Rhee, Chul
    • Preventive Nutrition and Food Science
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    • v.15 no.1
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    • pp.67-73
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    • 2010
  • The effects of particle sizes (small, medium and large sizes) and gelatinization treatment on the changes of the instant properties of Job's tears powder were investigated. The degree of gelatinization on the different particle size samples of Job's tears powder was the highest in the small particle size, and it also showed an increasing trend regardless of pregelatinizing whether it is or not as the particle size decreased from large particle size to small particle size. The water solubility index of the pregelatinized samples was high compared to that of ungelatinized samples regardless of particle size and temperatures. The water absorption and swelling power increased as particle size and temperature were increased. The dispersibility and sinkability of ungelatinized sample was increased as particle size and temperature were increased and it also showed lower value regardless of particle size and temperature. However, the dispersibility and sinkability of pregelatinized samples were shown to have the opposite result, such that the smallest particle size of pregelatinized sample had the lowest sinkability (11.3%). The turbidity of the pregelatinized small particle size was the highest by a factor of 1.08.

Behaviors of the interface cracks during an Al-Fe dissimilar joining (Al-Fe 이종재료 접합 계면에서의 크랙 거동)

  • Gang Nam-Hyeon;Kim Cheol-Hui;Kim Jun-Gi;Lee Chang-U
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.59-61
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    • 2006
  • The $CO_2$ laser cladding was conducted on an AC2B alloy with feeding Fe-based powders. A powder feeding rate (PFR) and a travel velocity were related with the cracks adjacent to the Fe/Al interface. Preheating temperature was varied to study the interface crack. Preheating to $250^{\circ}C$ during the laser cladding suppressed the interface crack ratio (ICR). The ICR was limited for the single pass clad and the reciprocating test for the slide wear was conducted on an overlay cladding experiment. Comparing with no overlap overlay, the overlay clad with 50% overlap showed better wear resistance.

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Preparation of SiC-Al alloy Composite by Pressureless Powder Packing Forming Method (분말 충전 성형법을 이용한 SiC-Al Alloy 복합체의 제조)

  • 박정현;송준광;백승수;염강섭;강민수
    • Journal of the Korean Ceramic Society
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    • v.34 no.4
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    • pp.343-350
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    • 1997
  • To fabricate the ceramic/metal(SiC/ Al alloy) composite, SiC preform was prepared by Pressureless Powder Packing Forming Method and 6061 Al alloy was infiltrated into the preform. Uniform compact having an average pore size of 10 ${\mu}{\textrm}{m}$ and narrow pore size distribution was prepared. Phenolic resin solution(40 wt%) was penetrated into the SiC compact, and then the compact was preheated at the temperature of 120$0^{\circ}C$. The pore size distribution and the microstructure of the preform were not changed by preheating. An uniform microstructure without any crack in the preform was obtained in SiC-Al alloy composite. The infiltration of 6061. Al alloy into the preform began at the temperature of 130$0^{\circ}C$ and the amount of infiltration increased in proportion to the infiltration temperature and the soaking time. The increasement rate of the infiltration amount decreased after 3 h. As a result of the infiltration at 140$0^{\circ}C$ for 4 h, Al alloy was well distributed in the interparticle channels and the relative density of the composite was above 98%. The strength and the fracture toughness of the composite were 303 MPa and 21.65 MPam1/2, respectively.

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Effect of Thermal Energy of In-Flight Particles on Impacting Behavior for NiTiZrSiSn Bulk Metallic Glass during Kinetic Spraying (비행입자의 열 에너지에 따른 NiTiZrSiSn 벌크 비정질 분말의 적층 거동)

  • Yoon, Sang-Hoon;Kim, Soo-Ki;Lee, Chang-Hee
    • Journal of Welding and Joining
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    • v.25 no.3
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    • pp.37-44
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    • 2007
  • Mechanical and thermomechanical properties of the bulk metallic glass (BMG) are so unique that the deformation behavior is largely dependent on the temperature and the strain rate. Impacting behavior of NiTiZrSiSn bulk metallic glass powder during kinetic spraying was investigated in this study. Considering the impact behavior of the BMG, the kinetic spraying system was modified and attached the powder preheating system to make the transition from the inhomogeneous deformation to the homogeneous deformation of impacting BMG particle easy BMG splat formation is considered from the viewpoint of the adiabatic shear instability. It is suggested that the impact behavior of bulk metallic glass particle is determined by the competition between fracture and deformation. The bonding of the impacting NiTiZrSiSn bulk amorphous particle was primarily caused by the temperature-dependent deformation and fracture (local liquid formation) behavior.

Mechanical Properties of Al-Ti Base Alloys Processed Via Rapid Solidification and Mechanical Alloying (급냉응고 및 기계적 합금화된 Al-Ti계 합금의 기계적 성질)

  • 최철진
    • Journal of Powder Materials
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    • v.2 no.1
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    • pp.36-43
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    • 1995
  • Rapidly solidified and mechanically alloyed Al-Ti base alloys were prepared by gas atomization and attritor milling separately. The gas atomized and the mechanically alloyed powders were consolidated after preheating at $450^{\circ}C$, and then heat treated isochronally for 1 hour to observe the microstructures and to investigate the mechanical properties. Stable phases of precipitates in the Al-Ti-Si and the Al-Ti-Zr alloys were identified as DO22-$(Al,Si)_3Ti$ and $Do_{23}-Al_3(Ti, Zr)$ each. Among the alloys, the mechanically alloyed Al-l0Ti-2Si alloy showed superior thermal stability and mechanical properties at elevated temperature. The additions of third elements, such as Si and Zr, to Al-Ti alloys seemed to improve the mechnical properties remarkably by stabilizing the microstructure and the precipitate phases in the consolidated alloys.

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