• Title/Summary/Keyword: portland cement

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A Study on Chloride Threshold Level of Blended Cement Mortar Using Polarization Resistance Method (분극저항 측정기법을 이용한 혼합 시멘트 모르타르의 임계 염화물 농도에 대한 연구)

  • Song, Ha-Won;Lee, Chang-Hong;Lee, Kewn-Chu;Ann, Ki-Yong
    • Journal of the Korea Concrete Institute
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    • v.21 no.3
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    • pp.245-253
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    • 2009
  • The importance of chloride ions in the corrosion of steel in concrete has led to the concept for chloride threshold level (CTL). The CTL can be defined as the content of chlorides at the steel depth that is necessary to sustain local passive film breakdown and hence initiate the corrosion process. Despite the importance of the CTL, due to the uncertainty determining the actual limits in various environments for chloride-induced corrosion, conservative values such as 0.4% by weight of cement or 1.2 kg in 1 $m^3$ concrete have been used in predicting the corrosion-free service life of reinforced concrete structures. The paper studies the CTL for blended cement concrete by comparing the resistance of cementitious binder to the onset of chloride-induced corrosion of steel. Mortar specimens were cast with centrally located steel rebar of 10 mm in diameter using cementitious mortars with ordinary Portland cement (OPC) and mixed mortars replaced with 30% pulverized fuel ash (PFA), 60% ground granulated blast furnace slag (GGBS) and 10% silica fume (SF), respectively, at 0.4 of a free W/B ratio. Chlorides were admixed in mixing water ranging 0.0, 0.2, 0.4, 0.6, 0.8, 1.0, 1.5, 2.0, 2.5 and 3.0% by weight of binder(Based on $C1^-$). Specimens were curd 28 days at the room temperature, wrapped in polyethylene film to avoid leaching out of chloride and hydroxyl ions. Then the corrosion rate was measured using the polarization resistance method and the order of CTL for binder was determined. Thus, CTL of OPC, 60%GGBS, 30%PFA and 10%SF were determined by 1.6%, 0.45%, 0.8% and 2.15%, respectively.

Mechanical Characteristics of Cementing Plane in Concrete Repair under Various Cementing Conditions (접합조건에 따른 콘크리트 접합부의 역학적 특성)

  • 김재동;정요훈
    • Tunnel and Underground Space
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    • v.13 no.5
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    • pp.362-372
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    • 2003
  • Since the occurrence of Portland cement, a great number of concrete structures were constructed. But the concrete structures have their own life times, which inevitably demand repairing treatments, especially on their surface parts. Currently many various methods have been developed and are being applied fer this purpose. In this study, a newly developed method using pneumatic chipping machine and anchor pin was adopted far repair of old concrete structure and the mechanical characteristics of cementing plane between existing and new concrete were tested. Comparing the removal methods for the decrepit part of existing concrete using pneumatic chipping machine and hydraulic breaker, the peak cohesion was higher when using chipping machine at the cementing plane. On the other hand, the residual cohesion was higher for the case of breaker. Step shaped chipping on the cementing plane was effective in increasing peak cohesion, which results 14% increase in the case of 30 mm step height and 22% in 50 mm height when compared with planar chipping plane. The use of anchor pin increased the residual cohesion, which restricted shear slip on the cementing plane after peak shear stress and the tensile strength of 32% compared with that of non-anchored case. According to the combined effect of step shaped chipping of 30 mm and anchor pin with an interval of 15 cm, the peak cohesion reached up to 77% and the residual cohesion showed 180% of the ones of the fresh concrete, respectively.

Properties of Mortar according to Gradation change of Electric Arc Furnace Oxidizing Slag Fine Aggregate made by Rapidly Cooled Method (급냉 전기로 산화슬래그 잔골재의 입도 변화에 따른 모르타르의 특성)

  • Kim, Jin-Man;Kwak, Eun-Gu;Choi, Sun-Mi;Kim, Ji-Ho;Lee, Won-Young;Oh, Sang-Youn
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.112-118
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    • 2012
  • Steel industry produces many by-products and wastes such as blast furnace slag, electric arc furnace slag, and converter slag. As in the case of rock, the main component of steel slag are CaO and $SiO_2$ ; further, steel slag is as alkaline as portland cement or concrete. Electric arc furnace oxidizing slag is possible to use as an aggregate for concrete ; however, it has been reclaimed because of it's expansibility caused by free CaO. Recently, a innovative rapid cooling method for melting steel slag has been developed in Korea, which reduces free lime content to minimum level and increases the stability of iron oxide. Therefore, this study describes the results of a series of research to utilize globular shape of electric arc furnace oxidizing slag fine aggregates made by rapidly cooled method for the construction industry by cooling rapidly melted slag from the steel industry. First of all, an experiment was carried out to investigate the quality characteristics of rapidly cooled electric arc furnace oxidizing slag fine aggregates in order to determine whether they can be applied to the construction industry. Then, by applying them to concrete of various particle sizes, we explored experimentally the desired condition to apply rapidly cooled electric arc furnace oxidizing slag fine aggregates to concrete.

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A Study on the pH Reduction of Controlled Low Strength Material with Coal Ash (석탄회를 활용한 CLSM의 pH 저감에 관한 연구)

  • Kim, Youngil;Jee, Sunghyun;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.9
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    • pp.39-45
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    • 2010
  • Controlled low strength material(CLSM) is produced by mixing portland cement, fine aggregates, water and chemical admixtures. Sand is the most commonly used as the fine aggregates in the conventional CLSM. It is getting more and more difficult to obtain sand in Korea so it is required that the alternative materials be developed as the replacement of sand. Since the engineering characteristics of coal ash are similar to the sand, it becomes necessary to examine the application of the coal ash as the alternative material for CLSM and as the environment-friendly material. When the results meet the optimum pH level that plants can live, it can be expanded the scale of application of the study on the plant as the important field. This study was subjected to present the method to reduce the pH range of CLSM to a suitable condition that plants can survive. To verify this method, the care of neutralization was conducted by immersing the specimen to Ammonium monohydrogen phosphate. Before curing and neutralization, the maximum pH of developmental CLSM is approximately 11. However, the pH value of developmental CLSM has under 9.5 after peaceful curing and neutralization management.

A Suggestion of Mix, Construction Method and Quality Control Criteria of Fine-size Exposed Aggregate PCC Pavement by Experimental Construction (시험시공을 통한 소입경 골재노출 콘크리트 포장의 배합, 시공 및 품질관리 기준 제안)

  • Lee, Seung-Woo;Kim, Young-Kyu;Choi, Don-Hwa;Shim, Jae-Won;Yoo, Tae-Seok
    • International Journal of Highway Engineering
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    • v.13 no.3
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    • pp.51-63
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    • 2011
  • Surface of fine-size exposed aggregate portland cement concrete pavements(FS-EAPCC) is consist by exposed coarse aggregate to remove upper 2~3mm mortar of concrete slabs. Advantages of FS-EAPCC are maintaining low-noise and adequate skid-resistance level during the performance period. However, FS-EAPCC is required rational management criteria for field application, since it is early stage for application. Design construction and quality control criteria of FS-EAPCC was temporary laboratory tests which including optimum mix and exposing method, selection of adequate aggregate, resistance against, environmental loading and etc. However, these criteria need to be validated base on field application. In this study, experimental constructions were performed and construction procedure and quality control criteria were suggested based on the performance of the FS-EAPCC.

Effect of Ground Granulated Blast-Furnace Slag on Life-Cycle Environmental Impact of Concrete (고로슬래그가 콘크리트의 전 과정 환경영향에 미치는 효과)

  • Yang, Keun-Hyeok;Seo, Eun-A;Jung, Yeon-Back;Tae, Sung-Ho
    • Journal of the Korea Concrete Institute
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    • v.26 no.1
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    • pp.13-21
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    • 2014
  • To quantitatively evaluate the influence of ground granulated blast-furnace slag (GGBS) as a supplementary cementitious material on the life-cycle environmental impact of concrete, a comprehensive database including 3395 laboratory mixes and 1263 plant mixes was analyzed. The life-cycle assesment studied for the environmental impact of concrete can be summarized as follows: 1) the system boundary considered was from cradle to pre-construction; 2) Korea life-cycle inventories were primarily used to assess the environmental loads in each phase of materials, transportation and production of concrete; and 3) the environmental loads were quantitatively converted into environmental impact indicators through categorization, characterization, normalization and weighting process. The life-cycle environmental impacts of concrete could be classified into three categories including global warming, photochemical oxidant creation and abiotic resource depletion. Furthermore, these environmental impacts of concrete was significantly governed by the unit content of ordinary portland cement (OPC) and decreased with the increase of the replacement level of GGBS. As a result, simple equations to assess the environmental impact indicators could be formulated as a function of the unit content of binder and replacement level of GGBS.

Strength and CO2 Reduction of Fiber-Reinforced Cementitious Composites with Recycled Materials (자원순환형 재료를 사용한 섬유보강 시멘트 복합체(FRCCs)의 강도 및 CO2 저감에 관한 연구)

  • Lee, Jong-Won;Kim, Sun-Woo;Park, Wan-Shin;Jang, Young-Il;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.29 no.4
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    • pp.379-387
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    • 2017
  • The objective of this study is to develop sustainable PVA fiber-reinforced cementitious composites (FRCCs) that could exhibit comparable strength level to normal PVA FRCCs with no recycled materials. To evaluate mechanical properties of the FRCCs, compressive, flexural and direct tensile tests were conducted. In addition to the test, to calculate amount of carbon dioxide ($CO_2$) emission at the stage of manufacturing the FRCCs, life cycle inventory data base (LCI DB) were referenced from domestic and Japan. From the test results, the mechanical properties such as compressive, flexural and direct tensile strengths were decreased as the replacement ratio of recycled materials increased. And it was determined that the amount of $CO_2$ emission was reduced for the specimens with higher water-binder ratio (W/B) and replacement ratios. It was also found that binder intensity ($B_i$) value was higher as replacement ratio of fly ash (FA) increased. This result means that larger amount of FA is need to deliver one unit of a given performance indicator (1 MPa of strength) of FRCCs compared to that of ordinary portland cement (OPC). As a result, it could be concluded that FRCCs with W/B 45% replaced by FA 25% and recycled sand (RS) 25% is desirable for both target performance and $CO_2$ emission.

The Prediction of tong-Term Creep Behavior of Recycled PET Polymer Concrete (단기 크리프 실험을 이용한 PET 재활용 폴리머콘크리트의 장기 크리프거동 예측)

  • Jo Byung-Wan;Tae Ghi-Ho;Kim Chul-Hwan
    • Journal of the Korea Concrete Institute
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    • v.16 no.4 s.82
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    • pp.521-528
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    • 2004
  • In general, polymer concrete has more excellent mechanical properties and durability than Portland cement concrete, but very sensitive to heat and has large deformations. In this study, the long-term creep behaviors was predicted by the short-term creep test, and then the characteristic of creep of recycled-PET polymer concrete was defined by material and experimental variables. The error in the predicted long-term creep values is less than 5 percent for all polymer concrete systems. The filler carry out an important role to restrict the creep strains of recycled PET Polymer concrete. The creep strain and specific on using the $CaCO_3$ were less than using fly-ash. The creep increases with an increase in the applied stress, but not proportional the rate of stress increase ratio. The creep behavior of polymer concrete using recycled polyester resin is not a linear viscoelastic behavior.

A Study on the Optimum Mix and Exposing Method of the Fine-Size Exposed Aggregate PCC Pavements (소입경 골재노출콘크리트포장의 최적 배합 및 노출기법에 관한 연구)

  • Kim, Young-Kyu;Lee, Seung-Woo;Yoo, Tae-Seok;Kim, Hyung-Bae
    • International Journal of Highway Engineering
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    • v.11 no.2
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    • pp.1-15
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    • 2009
  • Surface of exposed aggregate concrete pavements is consists of exposed coarse aggregate by removing upper 2$\sim$3mm mortar of concrete slab. Exposed aggregate concrete pavements have advantages of maintaining low-noise and adequate skid-resistance level during the performance period. In order to provide the successful exposed concrete aggregate pavement, uniform distribution of the coarse aggregate on pavement surface through adequate the mix design and exposing method. The mix design in concrete pavement is generally designed on the basis of strength, but mix design of exposed aggregate pavement employed in this study includes the consideration of noise and skid resistance, as well as strength. Smaller of maximum coarse aggregate is known to be effective for reduce noise level. Optimum mix design and exposing method of fine-size exposed aggregate portland cement concrete pavement that can reducing the noise and maintain the adequate level of skid resistance are proposed in this study. To consider the variation of optimum exposing time due to the hardening speed of mortar by climatic condition, quantitative is also suggested measurement of hardening state.

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Compressive Strength and Chloride Permeability of High Strength Concrete according to the Variety of Mineral Admixtures (광물질혼화재 종류별 고강도콘크리트의 압축강도 및 촉진 염소이온침투 특성)

  • Moon Han-Young;Kim Byoung-Kwon
    • Journal of the Korea Concrete Institute
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    • v.16 no.3 s.81
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    • pp.407-414
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    • 2004
  • The purpose of this study is to evaluate the ability to resist chloride ions penetration of the concrete structure under marine environment in south-east asia especially. In this study, high strength concrete(HSC) with various combination of ordinary portland cement(OPC), blast-furnace slag(SG) and silica fume(SF) are cured 23 and $35^{\circ}C$ considering the site weather, and are cured in water for 3, 7 or 56 days respectively. And to investigate the fundamental properties and the resistance of chloride penetration of various HSC, setting time, slump flow, compressive strength, void and ASTM C 1202 test were conducted. Test results show that the compressive strength of HSC is similar regardless of SG replacement ratio and total charge passed of chloride is the smallest at 40% replacement of SG. The compressive strength of G4FS HSC is, besides, outstandingly high at early age compare with other HSC, but the compressive strength of G4F HSC, which is vary according to curing temperature and condition, most high at the age after 7 days. Total passed charge of HSC get larger in the order G4FS