• Title/Summary/Keyword: porous metal

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Development of Rapid Tooling Technology for Shoe Mold and Its Applications (신발 금형의 쾌속제작기술 개발 및 그 적용에 관한 연구)

  • Chung, Sung-Il;Im, Yong-Gwan;Jeong, Hae-Do;Jeong, Du-Su;Bae, Tae-Yong;Lee, Seok-Woo;Choi, Han-Zong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.8
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    • pp.1371-1379
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    • 2003
  • RP&M (Rapid Prototyping and Manufacturing) is the most appropriate technology for the small-lot production system, because the production cycle is getting shorter owing to various needs of the consumer. In this paper, rapid tooling technology is applied to the casting process. The casting process has the ability to reflect complicated shapes in one process. But it has not been widely used to make a die and mold because of the poor surface quality caused by air bubbles on the surface of the casting product. In this study, the porous casting mold is fabricated from a mixture of plaster and water-soluble binder. The porous casting mold can improve the characteristics of casting products with the help of the vacuum sealed casting process. The vacuum sealed casting process is an advanced technology that removes the air bubbles between the porous casting mould and the liquid metal, thus making the surface of the casting product finer. The purpose of this paper is to develop a high quality shoe mold using porous casting mold and to apply the RP&M technology to the shoe industry.

C-V Response Properties of Alcohol Vapor Sensors Based on Porous Silicon (다공질 실리콘 알코올 가스 센서의 C-V 응답 특성)

  • Kim, Seong-Jeen;Lee, Sang-Hoon;Choi, Bok-Gil;Sung, Man-Young
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.6
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    • pp.592-597
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    • 2004
  • Porous silicon(PS) has received much attention as a sensitive material of chemical sensors because of its large internal surface area. In this work, we fabricated gas-sensing devices based on the porous silicon layer which could be applicable to the measurement of blood alcohol content(BAC), and estimated their electrical properties. The structure of the sensor is similar to an MIS (metal-insulator-semiconductor) diode and consists of thin Au/oxidized PS/PS/p-Si/Al, where the p-Si substrate is etched anisotropically to reduce the thickness. We measured C-V curves from two types of the samples with the PS layer treated by the different anodization current density of 60 or 100 mA/cm$^2$, in order to compare the sensitivity. As a result, the magnitude and variation of capacitances from the devices with the PS formed under the current density of 100 mA/cm$^2$ were found to be more detectable due to the larger internal surface.

Neutral surface-based static and free vibration analysis of functionally graded porous plates

  • J.R. Cho
    • Steel and Composite Structures
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    • v.49 no.4
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    • pp.431-440
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    • 2023
  • The functionally graded (FG) porous plates are usually characterized by the non-symmetric elastic modulus distribution through the thickness so that the plate neutral surface does not coincide with the mid-surface. Nevertheless, the conventional analysis models were mostly based on the plate mid-surface so that the accuracy of resulting numerical results is questionable. In this context, this paper presents the neutral surface-based static and free vibration analysis of FG porous plates and investigates the differences between the mid- and neutral surface-based analysis models. The neutral surface-based numerical method is formulated using the (3,3,2) hierarchical model and approximated by the last introduced natural element method (NEM). The volume fractions of metal and ceramic are expressed by the power-law function and the cosine-type porosity distributions are considered. The proposed numerical method is demonstrated through the benchmark experiment, and the differences between two analysis models are parametrically investigated with respect to the thickness-wise material and porosity distributions. It is found from the numerical results that the difference cannot be negligible when the material and porosity distributions are remarkably biased in the thickness direction.

An Experimental Study on the Flame Stability of Natural Gas/Air Mixture on the Metal Mesh (금속매쉬에서 천연가스/공기 표면연소의 화염안정성에 관한 실험적 연구)

  • You, Hyun-Seok;Lee, Hyun-Chan;Lee, Joong-Sung
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.49-53
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    • 2001
  • A conventional flame type gas combustion major portion of heat is transferred to the body by convection due to small radiant ability of the gas flame. Increasing the radiation component of heat flux in the combustion zone allows to augment the efficiency of gas utilization. Such effect can be reached by using radiative gas burner applied to metal mesh combustion. Basically the gas radiant burner consists of metallic mesh of high heat resisting steels. In terms of this regards, we have made the burner consisted of metal mesh and measured the radiative flame stability of natural gas/air mixture on the metal mesh burner. The pressure loss through the metal mesh is defined by pressure-velocity slope. The more increased the pressure-velocity slope of the metal mesh is, the wider the stable zone of radiave flame on the metal mesh burner is. And the augmentation of mixture flowrate through the metal mesh make narrow the permissible range of equivalence ratio.

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Exophytic bone formation using porous titanium membrane combined with pins in rabbit calvarium. (핀 고정 천공형 티타늄막을 이용한 수직적 체조제증대술에 관한 연구)

  • Kim, Young;Kwon, Young-Hyuk;Park, Joon-Bong;Herr, Yeek;Chung, Jong-Hyuk
    • Journal of Periodontal and Implant Science
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    • v.36 no.2
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    • pp.273-288
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    • 2006
  • The purpose of this study was to evaluate exophytically vertical bone formation in rabbit calvaria by the concept of guided bone regeneration with a custom-made porous titanium membrane combined with bone graft materials. For this purpose, a total of 12 rabbits were used, and decorticated calvaria were created with round carbide bur to promote bleeding and blood clot formation in the wound area. Porous titanium membranes (0.5 mm in pore diameter, 10 mm in one side, 2 mm in inner height) were placed on the decorticated calvaria, fixed with metal pins and covered with full-thickness flap. Experimental group I was treated as titanium membrane only. Experimental group II, III, IV was treated as titanium membrane with BBM, titanium membrane with DFDB and titanium membrane with FDB. The animals were sacrificed at 8 and 12 weeks after surgery, and new bone formation was assessed by histomorphometric as well as statistical analysis. 1. Porous titanium membrane was biocompatable and capable of maintaining the regeneration space. 2. At 8 and 12 weeks, all groups demonstrated exophytic bone formation and there was a statistical significant difference among different groups only at 12 weeks. 3. The DFDB group revealed the most new bone formation compared to other groups (p<0.05). 4. At 12 weeks, DFDB and FDB groups showed the most significant resorption of graft materials (p<0.05). 5. The BBM was not resorbed at all until 12 weeks. 6. The fixation metal pin revealed excellent effect in peripheral sealing. On the basis of these findings, we conclude that a porous titanium membrane may be used as an augmentation membrane for guided bone regeneration, and DFDB as an effective bone forming graft material. The fixation of the membrane with pin will be helpful in GBR technique. However, further study is required to examine their efficacy in the intraoral experiments.

The Simulation about the Air Flow and Pressure Drop inside the Metal Foam (발포 금속 내 공기 유동 및 압력강하에 관한 시뮬레이션)

  • Kim, Pil-Hwan;Jin, Mei-Hua;Jang, Seok-Jun;Chung, Han-Shik;Jeong, Hyo-Min
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.1053-1058
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    • 2008
  • Porous medium was considered in the present study for the heat transfer enhancement. This was attributed to its high surface area to volume ratio as well as intensive flow mixing by tortuous flow passages. But when the air or water flow through in the porous medium, it is occurred the pressure drop between inlet and outlet. So in the present study investigated simulation result about the pressure drop in the porous medium before apply to heat exchanger. In this simulation, the thickness of the solid inside the porous medium region was varied 0.2 mm to 0.4 mm. And then the simulation result were compared the pressure drop in the same unit cell ($0.5\;mm{\times}0.5\;mm{\times}0.5\;mm$). To make the analysis model, it was assumed the 14-sided tetrakaidecahedron cell which has long been considered the optimal packing cell first proposed by the Lord Kelvin in 1887. And then the simulation is carried out using by STAR-CCM+ which is commercial software. The simulation result can be showed quantified pressure drop by solid effect in the porous medium.

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Metal-Mold Reaction and Surface Roughness Measurement of Pure Titanium Casting Specimens with Mold Temperatures (순수 티타늄 주조체의 주형온도에 따른 용탕반응성 및 표면거칠기)

  • Cha, Sung-Soo;Song, Young-Ju;Park, Soo-Chul
    • Journal of Technologic Dentistry
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    • v.32 no.4
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    • pp.297-305
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    • 2010
  • Purpose: The purpose of this study was to observe the change of metal-mold reaction and surface roughness in titanium casting specimens for phosphate-silica alumina bonded investment with mold temperatures. Methods: The metal-phosphate silica alumina bonded mold interface reaction and surface roughness of titanium casting specimens according to mold temperatures were investigated. The Specimens were analysed by scanning electron microscopy and surface roughness tester. Results: The oxidation behavior indicated by the growth of oxide thickness. The titanium-oxide layer were consisted two layer of a porous external and a dense internal one. The reaction layer and surface roughness increased with increasing investment material temperature. Conclusion: In this work, The most suitable mold temperature in casting of pure titanium was $200^{\circ}C$.

A review of numerical approach for dynamic response of strain gradient metal foam shells under constant velocity moving loads

  • Fenjan, Raad M.;Ahmed, Ridha A.;Hamad, Luay Badr;Faleh, Nadhim M.
    • Advances in Computational Design
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    • v.5 no.4
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    • pp.349-362
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    • 2020
  • Dynamic characteristics of a scale-dependent porous metal foam cylindrical shell under a traveling load have been explored within this article based on a numerical approach. Within the material texture of the metal foams, uniform and non-uniform porosities may be dispersed. Based upon differential quadrature method (DQM) and Laplace transforms, the equations of motion for a shear deformable scale-dependent shell may be solved numerically. Scale-dependent shell modeling has been provided based upon strain gradient elasticity. Solving the equations will give the shell deflection as a function of load speed. Also, it is reported that shell deflection relies on the porosity dispersion and strain gradient influences.

Neutralization and removal of heavy metal ions in Plating wastewater utilizing Oyster Shells (굴껍질을 이용한 도금폐수의 중화 및 중금속 이온 제거)

  • 성낙창;김은호;김정권;김형석
    • Journal of Environmental Health Sciences
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    • v.22 no.3
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    • pp.81-87
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    • 1996
  • The purpose of this research is to examine the utilization of oyster shells for neutralization and removal of heavy metal ions in plating wastewater, because oyster shells have been known to be very porous, to have high specific surface area and to have alkaline minerals such as calcium and magnesium. The results obtianed from this research showed that oyster shells had a buffer capacity to neutralize an acidic.alkali system in plating wastewater. Generally, it could be showed that the removal efficiencies of heavy metal ions were very influenced by reaction times and oyster shell dosages. In point of ocean waste, if oyster shells substituted for a valuable adsorbent such as actviated carbon, they could look forward to an expected economical effect.

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