• Title/Summary/Keyword: polypropylene(PP) fiber

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Fatigue Behavior of PP-LFT used in FEM Carreir with Variation of Stress Ratio (FEM Carrier용 PP-LFT 소재의 응력비 변화에 따른 피로 거동)

  • Moon, Jong-Sin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.1
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    • pp.8-14
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    • 2015
  • Plastics have brought a significant progress in reducing the weight of automotive parts and improving gas emissions by replacing steel parts. The front end module (FEM) carrier, which was made from long glass fiber reinforced polypropylene (PP-LFT), is one of the most successful examples. On the other hand, more research on the fatigue behavior and vibration durability of automotive plastic parts will be needed to improve the long-term reliability. This paper analyzed the durability of the PP-LFT, which is fundamental to fatigue design and analysis of FEM carrier. Various fatigue tests were conducted at different stress ratios to evaluate the relationship between the fatigue life and stress amplitude or mean stress level. In the case of a fixed stress amplitude, the change in fatigue life with the stress ratio was 2~6% larger than the case of fixed maximum stress. Furthermore, this study observed the mechanism of initiation and propagation of the fatigue cracks in PP-LFT by scanning electron microscopy.

PVP Hydrogel Coatings on Polypropylene Fibers using E-beam Irradiation (전자 빔을 이용한 폴리프로필렌 섬유의 PVP 하이드로젤 코팅)

  • Lee, Ji Eun;kwak, Hyo-Bin;Lee, Yong-Hyo;Kim, Kyung-Min;Lim, Jung-Hyurk
    • Journal of Adhesion and Interface
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    • v.20 no.2
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    • pp.66-70
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    • 2019
  • The surface of hydrophobic polypropylene (PP) fibers (spun-bonded fabric) was treated by an atmospheric plasma treatment method. These pre-treated hydrophilic PP fabrics were dip-coated in the aqueous poly(N-vinyl pyrrolidone) (PVP) solution. PVP layers on the surface of PP fiber were crosslinked by an irradiation of electron beam. The thickness of PVP hydrogels coated on the surface was easily controlled by changing the concentration of PVP in coating solution. The stepwise surface treatment, PVP coating, and hydrogel formation via electron beam irradiation were analyzed by the measurement of contact angle, scanning electron microscopy, and optical microscopy.

Experimental Study on the Stress Variation of Concrete Containing F-fiber Extracted from Waste FRP (폐 FRP로부터 분리한 F-섬유를 이용한 콘크리트 강도 특성 변화에 대한 실험적 연구)

  • Yoon, Koo Young;Park, Jong Won;Lee, Seung Hee
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.17 no.1
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    • pp.42-45
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    • 2014
  • Even though to discard the waste FRP (Fiber-Reinforced Plastic) is urgent and problematic, the way to do it has not been efficient. In our project team the FRP have been splitted into some layers which have different physical properties; mat and roving layers. Among those, the roving layer woven like a basket by bundles of glass fibers has been cut into reusable fibers called 'F-fiber'. F-fiber is 1 mm or 3 mm in width and 3 cm in length. It is used in fiber-reinforced concrete (FRC) with 0.5%, 0.7%, 1.0%, or 1.5% of volume ratio. Produced FRC was tested in compressive, tensile, and bending stress in contrast to the without-fiber (standard) concrete and 0.1% polypropylene reinforced concrete (PP-FRC). The tensile and bending stresses are more or less those of PP-FRC. The compressive stress, however, is similar (with 3 mm F-fiber) to or lower (with 1 mm F-fiber) than that of standard concrete. Conclusively the usage of the waste FRC in concrete is advised to be limited to the one where the compressive stress is not much critical.

A Study on the Residual Mechanical Properties of Fiber Reinforced Concrete with High Temperature and Load (고온 및 하중에 따른 섬유보강 콘크리트의 잔존 역학적 특성에 관한 연구)

  • Kim, Young-Sun;Lee, Tae-Gyu;Nam, Jeong-Soo;Park, Gyu-Yeon;Kim, Gyu-Yong
    • Journal of the Korea Concrete Institute
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    • v.23 no.3
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    • pp.321-330
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    • 2011
  • Recently, the effects of high temperature and fiber content on the residual mechnical properties of high-strength concrete were experimentally investigated. In this paper, residual mechanical properties of concrete with water to cement (w/c) ratios of 0.55, 0.42 and 0.35 exposed to high temperature are compared with those obtained in fiber reinforced concrete with similar characteristics ranging from 0.05% to 0.20% polypropylene (PP) fiber volume percentage. Also, factors including pre-load levels of 20% and 40% of the maximum load at room temperature are considered. Outbreak time, thermal strain, length change, and mass loss were tested to determine compressive strength, modulus of elasticity, and energy absorption capacity. From the results, in order to prevent the explosive spalling of 50 MPa grade concretes exposed to high temperature, more than 0.05 vol. % of PP fibers is needed. Also, the cross-sectional area of PP fiber can influence the residual mechanical properties and spalling tendency of fiber reinforced concrete exposed to high temperature. Especially, the external loading increases not only the residual mechanical properties of concrete but also the risk of spalling and brittle failure tendency.

Interaction of magnetic water and polypropylene fiber on fresh and hardened properties of concrete

  • Ansari, Mokhtar;Safiey, Amir
    • Steel and Composite Structures
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    • v.39 no.3
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    • pp.307-318
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    • 2021
  • Utilizing fibers is an effective way to avoid the brittle behavior of the conventional concrete and can enhance its ductility. In particular, propylene fibers can improve concrete properties, including energy absorption, physical and mechanical properties, controlling shrinkage cracks. The increase of fiber density leads to an increase of the overlapping surface of the fiber of concrete and, in turn, a decrease of cracks developed in the concrete. However, the workability of fiber reinforced concrete tends to be lower than the conventional concrete owing mainly to the hairline thickness and excessive concentration of fibers. The low slump of concrete impedes the construction of reinforced concrete members. In this research, we study if the utilization of magnetic water can alleviate the workability issue of young fiber reinforced concrete. To this end, the compressive and flexural strength of four types of concrete (conventional concrete, fiber reinforced concrete, magnetic concrete, magnetic fiber-reinforced concrete) is studied and compared at three different ages of 7, 14, and 28 days. In order to study the influence of the fiber density and length, a study on specimens with three different fiber density (1, 2, 5 kg of fiber in each cubic meter of concrete) and fiber length (6, 12, 18 mm) is undertaken. The result shows the magnetic fiber concrete can result in an increase of the flexural and compressive strength of concrete at higher ages.

A study of composite material using Fiber wastes (섬유 폐기물을 이용한 복합소재 연구)

  • Lee, Sang-Cheol;Sin, Eun-Cheol;Kim, Won-Ju;Park, Su-Min
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2008.10a
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    • pp.17-18
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    • 2008
  • 접착물질인 PP(Polypropylene)가 함유되지 않은 섬유 폐기물을 Niagara beater을 이용한 습식 분쇄하여 판상형태의 Sheet에 접착물질인 KSL 103과 KSL 203을 물과 1:1로 혼합사용 분무한 제품의 경우가 굴곡휨강도, 인열강도가 우수하였고, PP의 사용의 배제로 Press시의 온도를 $180^{\circ}C$에서 $130^{\circ}C$로 낮추어 작업이 가능하고 Texon에서 부여하기 힘든 굴곡휨강도와 굴곡강도가 우수한 결과를 나타내었다.

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Manufacturing and Characterization of Red algae fiber/Polypropylene Biocomposites (홍조류섬유보강 폴리프로필렌 바이오복합재료의 제조 및 특성 분석)

  • Lee, Min-Woo;Seo, Yung-Bum;Han, Seong-Ok
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2008.04a
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    • pp.178-182
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    • 2008
  • The bleached red algae fiber(BRAF) showed very similar crystallinity to the cellulose, furthermore, it has higher thermal decomposition temperature than that of the microcrystalline cellulose(MCC). Polypropylene biocomposites reinforced with BRAF have been fabricated with various BRAF contents by compression molding method and their mechanical and thermomechanical properties have been studied. The mechanical strength as tensile, impact and flexural modulus of BRAF/PP biocomposites were gradually improved with increasing the BRAF content, and thermal property which against the thermal expansion was markdly improved, especially. These results are compared with chopped non-woody fibers as Henequen or Kenaf, BRAF was more effective for fabrication of biocomposites reinforced small-sized fibers. The red algae fiber reinforced biocomposites has the applicability such as electronics, biodegradable products and small-structure composites.

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Spalling and Internal Temperature Distribution of High Strength Column Member with Polypropylene Fiber Volume Fractions (폴리프로필렌섬유 혼입률에 따른 고강도콘크리트 기둥부재의 폭렬 및 내부온도 분포특성)

  • Won, Jong-Pil;Jang, Chang-Il;Lee, Sang-Woo;Kim, Heung-Youl;Kim, Wan-Young
    • Journal of the Korea Concrete Institute
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    • v.20 no.6
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    • pp.821-826
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    • 2008
  • This study evaluated spalling and internal temperature distribution after elevated temperatures test for high strength concrete ($f_{ck}=60\;MPa$) column member with various polypropylene fiber volume fractions. The ISO-834 time-temperature curve was used for measurement of fire resistance properties. As the result of test, average internal temperature results indicated to low temperature in increased polypropylene fiber volume fraction. But, the highest internal temperature results show that does not difference in proportion of polypropylene fiber volume fractions.

SALS Study on Transcrystallization and Fiber Orientation in Glass Fiber/Polypropylene Composites

  • Na, Kun;Park, Han-Soo;Won, Hong-Youn;Lee, Jong-Kwan;Lee, Kwang-Hee;Nam, Joo-Young;Jin, Byung-Suk
    • Macromolecular Research
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    • v.14 no.5
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    • pp.499-503
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    • 2006
  • This report presents a new technical approach for evaluating the fiber orientation of composites using small-angle light scattering (SALS). Glass fiber (GF)/polypropylene (PP) composites with different fiber orientations were prepared by drawing compression-molded specimens. The drawn samples were remelted and then annealed at $150^{\circ}C$ in order to induce a crystalline structure on the fiber surface, and then underwent SALS analysis. The samples showed a combination of circular and streak patterns. The model calculations demonstrated that the number of nuclei on the fiber surface and the thickness of the transcrystalline layer affected the sharpness and intensity of the streak pattern. In addition, the azimuthal angle of the streak pattern was found to be dependent on the direction of the transcrystalline layer, which correlated with the fiber direction. This correlation suggests that the fiber orientation in the composites can be easily evaluated using SALS.

Understanding the Viscoelastic Properties and Surface Characterization of woodflour-Polypropylene Composites (목분-폴리프로필렌 복합재의 점탄성적 성질과 표면특성)

  • Son, Jungil;Gardner, Douglas J.
    • Journal of Adhesion and Interface
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    • v.3 no.4
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    • pp.1-9
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    • 2002
  • The main goal of this study was to analyze the effect of process additives, i.e. maleated polypropylene (MAPP), and nucleating agent on the viscoelastic properties of different types of extruded polypropylene-wood plastic composites manufactured from either PP homopolymer, high crystallinity PP or PP impact copolymer using dynamic mechanical thermal analysis. And also, the esterification reaction between wood flour and maleated polypropylene, and its role in determining the mechanical properties of wood flour-polypropylene composites was investigated. The wood plastic composites were manufactured using 60% pine wood flour and 40% polypropylene on a Davis-Standard $Woodtruder^{TM}$. Dynamic mechanical thermal properties, polymer damping peaks(than ${\delta}$), storage modulus (E') and loss modulus (E") were measured using a dynamic mechanical thermal analyzer. XPS (X-ray Photoelectron Spectroscopy), also known as ESCA (Electron Spectroscopy for Chemical Analysis) study of wood flour treated with MAPP was performed to obtain information on the chemical nature of wood fiber before and after treatment. To analyze the effect of frequency on the dynamic mechanical properties of the various composites, DMA tests were performed over a temperature range of -20 to $100^{\circ}C$, at four different frequencies (1, 5, 10 and 25 Hz), and at a heating rate of $5^{\circ}C/min$. From these results, the activation energy of the various composite was measured using an Arrhenius relationship to investigate the effect of maleated PP and nucleating agent on the measurement of the interphase between the wood and plastic of the extruded polypropylene wood plastic composites.

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