• 유변학
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• 제11권2호
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• pp.159-167
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• 1999

샌드위치 사출성형 공정은 기존의 사출성형 공정이 가지지 못하는 여러 장점들로 인해 최근 산업적으로 주목 받고 있는 고분자 가공 공정이다. 이 공정의 해석적인 접근은 거의 불가능하므로, 본 연구에서는 수치모사를 통해서 샌드위치 사출성형의 충전 공정을 연구하였다. 수치모사는 기본적으로 유한요소법을 사용하였고 Flow Analysis Network(FAN)/관할체적(Control Volume)법 등을 함께 이용하였다. 그리고 skin polymer의 선단을 확인할 수 있는 기존의 충전율 변수와 함께 skin polymer와 core polymer의 경계를 표시하는 새로운 충전율 변수를 도입하였고 이것을 이용하여 core polymer의 선단을 추적하였다. 새로운 충전율 변수는 두께 방향으로 온도장을 풀기 위해 나눈 각 층에서 정의되었다. 수치모사에 사용된 skin polymer와 core polymer로는 물성이 다른 두 고분자 물질을 주입시켜서 나타나는 충전 형태를 비교했다. 즉, 점도 상수, power-law 지수 등과 같은 유변 물성이 다른 두 고분자 물질을 충전시키기 위해 공정상 필요한 입구에서의 압력 등을 계산했으며 나중에 들어가게 되는 core polymer의 충전 완료 후 금형 내에서의 두께 방향과 흐름 방향으로의 분포 등을 구하였다. 또한 실제 공정 상에서 가공조건에 해당되는 switchover time과 벽 온도 등의 조건을 바꿔가면서 수치모사를 진행하였다. 사례 연구를 통하여 얻어진 물성과 가공 조건에 따른 core polymer의 충전 형태와 입구에서의 압력 등은 샌드위치 사출성형의 산업적 이용에 매우 유용하게 사용될 수 있다.

• 유변학
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• 제9권2호
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• pp.53-59
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• 1997

열방성 액정고분자(LCP)와 polycarbonate(PC) poly(ether imide) (PEI) poly(PEEK), polysulfone(PSF), 그리고 polyarylsulfone(PAS)과의 블렌드에 대한 상용성을 연구하였다. 제조된 블렌드의 상거동에서 액정고분자가 PC-, PEI-, PEEK-, PSF-, 그리고 PAS-rich 상 에 녹아 들어가는 양이 PC, PEI, PEEK, PSF, 그리고 PAS가 액정 고분자 -rich상에 녹아들 어가는 양보다 많음을 알수 있었다. 측정된 블렌드의 유리전이온도 결과로부터 PC, PEI, PEEK와 액정고분자 사이의 상용성이 PSF, PAS와 액정 고분자 사이의 상용성에 비하여 더 좋음을 알수 있었다. 액정 고분자의 이방성을 고려하여 고분자-고분자 상호작용계수($\chi$12)를 결정하였으며, PC, PEI, PEEK, PSF, 그리고 PAS를 포함한 액정 고분자 블렌드에서 $\chi$12는 0.078-0.183으로 나타났다.

• Korea-Australia Rheology Journal
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• 제21권1호
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• pp.1-12
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• 2009

This paper reports the suitability of a domain decomposition technique for the hybrid simulation of dilute polymer solution flows using Eulerian Brownian dynamics and Radial Basis Function Networks (RBFN) based methods. The Brownian Configuration Fields (BCF) and RBFN method incorporates the features of the BCF scheme (which render both closed form constitutive equations and a particle tracking process unnecessary) and a mesh-less method (which eliminates element-based discretisation of domains). However, when dealing with large scale problems, there appear several difficulties: the high computational time associated with the Stochastic Simulation Technique (SST), and the ill-condition of the system matrix associated with the RBFN. One way to overcome these disadvantages is to use parallel domain decomposition (DD) techniques. This approach makes the BCF-RBFN method more suitable for large scale problems.

• Korea-Australia Rheology Journal
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• 제21권4호
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• pp.235-244
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• 2009

Miscible polymer blends still have heterogeneity in their component chain concentration in the segmental length scale because of the chain connectivity (that results in the self-concentration of the segments of respective chains) as well as the dynamic fluctuation over various length scales. As a result, the blend components feel different dynamic environments to exhibit different temperature dependence in their segmental relaxation rates. This type of dynamic heterogeneity often results in a broad glass transition (sometimes seen as two separate transitions), a broad distribution of the local (segmental) relaxation modes, and the thermo-rheological complexity of this distribution. Furthermore, the dynamic heterogeneity also affects the global dynamics in the miscible blends if the component chains therein have a large dynamic asymmetry. Thus, the superficially simple miscible blends exhibit interesting dynamic behavior. This article gives a brief summary of the features of the segmental and global dynamics in those blends.

• 한국정밀공학회지
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• 제22권8호
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• pp.159-164
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• 2005

The Hot Embossing Lithography(HEL) as a method fur the fabrication of the nanostructure with polymer is becoming increasingly important because of its simple process, low cost, high replication fidelity and relatively high throughput. In this paper, we carried out experimental studies and numerical simulations in order to understand the viscous flow of the polymer (PMMA) film during the hot embossing process. To grasp the characteristics of the micro patterning rheology by process parameters (embossing temperature, pressure and time), we have carried out various experiments by using the nickel-coated master fabricated by the deep RIE process and the plasma sputtering. During the hot embossing process, we have observed the characteristics of the viscoelastic behavior of polymer. Also, the viscous flow during the hot embossing process has been simulated by the continuum based FDM(Finite Difference Method) analysis considering the micro effect, such as a surface tension and a contact angle.

• Korea-Australia Rheology Journal
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• 제18권3호
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• pp.143-151
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• 2006

We analyzed the non-Newtonian and non-isothermal flow in a single screw extruder system and investigated the mixing performance with respect to the screw speed and the screw pitch. The viscosity of polymer melt was described with Carreau-Yasuda model. The mixing performance was computed numerically by tracking the motions of particles in the screw element system. The extent of mixing was characterized in terms of the deformation rate, the residence time distribution, and the strain. The results revealed that the high screw speed reduces the residence time but increases the deformation rate while the small screw pitch increases the residence time. It is concluded that the high screw speed increases the dispersive mixing performance and the small screw pitch increases the distributive mixing performance.

• Korea-Australia Rheology Journal
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• 제18권1호
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• pp.25-30
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• 2006

To enhance the stability of dispersed polyaniline (PANI) particles in a silicone oil system, a nonionic surfactant was adopted, and its effect on the electrorheological (ER) performance was investigated under an applied electric field. In the presence of a nonionic surfactant, the PANI based ER fluid exhibited not only an improved sedimentation stability based on the estimated sedimentation ratio but also an enhanced maximum yield stress behavior. Furthermore, the surfactant added ER suspension was applied to an ER damper system, and its damping performance was compared with the ER suspension without a surfactant.

• Korea-Australia Rheology Journal
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• 제21권3호
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• pp.185-191
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• 2009

Polystyrene/multi-walled carbon nanotube (PS/MWCNT) composites were prepared by the use of latex technology. The monodisperse PS latex was synthesized by an emulsifier-free emulsion polymerization from styrene/potassium persulfate/water system in the presence of ethanol. The MWCNTs were first treated with acid mixture to eliminate impurities, dispersed in deionized water driven by ultrasonicator, and then mixed with the PS latex. From these mixtures, PS/MWCNT composites were prepared by freeze-drying and subsequent compression molding. In the small-amplitude oscillatory shear experiments, both complex viscosity and storage modulus increased with increasing MWCNT content. A pronounced effect of MWCNT content was observed, resulting in larger storage modulus and stronger yield behavior at low frequencies when compared to unmodified PS. It showed a transition from viscous to elastic behavior with increasing MWCNT content. Over the MWCNT content of 3 wt%, the storage modulus was higher than the loss modulus across all frequencies.

• Korea-Australia Rheology Journal
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• 제17권2호
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• pp.41-45
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• 2005

As an effort to explore the effective use of carbon nanotubes as a reinforcing material for advanced nano-composites with polymer matrices, multi-walled carbon nanotubes (MWNTs) were successfully incorporated into polystyrene (PS) via in-situ bulk polymerization. Various experimental techniques revealed that the covalent bonds formed between PS radicals and acid-treated carbon nanotubes are favorable resulting in an effective load transfer. The enhanced storage modulus of the nanocomposites suggests a strong possibility for the potential use in industrial applications.

• 폴리머
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• 제38권3호
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• pp.286-292
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• 2014

에너지 고분자인 poly(BAMO-AMMO)와 유사한 특성을 갖는 폴리에틸렌 플라스토머인 Exact를 고분자 결합제로, RDX(research department explosive)와 유사한 특성을 갖는 dechlorane을 충전제로 사용한 고농축 복합화약 시뮬란트 현탁계의 유변물성을 연구하였다. 회분식 용융혼련기를 사용하여 현탁계의 혼화거동을 조사하였는데 상당한 점성소산열이 발생하였다. 충전율이 70 v% 이상에서는 토크의 지속적인 감소가 있었는데 이는 벽면 미끌어짐 현상에 기인한다고 사료되었다. SEM 관찰 결과 충전제 입자들은 잘 분산되어 있었고 혼화 조건의 영향은 크지 않은 것으로 판단되었다. 현탁계의 뚜렷한 전단박화(shear thinning) 특성으로 인하여 낮은 전단속도의 평판-평판 레오미터에서 측정이 어려운 고충전 현탁계도 높은 전단속도의 모세관 레오미터에서 유변물성 측정이 가능하였다.