• Title/Summary/Keyword: polymer repair mortar

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Evaluation of Durability Properties of Cement Matrix Using the Polymer of Powder Type (분말형 폴리머를 사용한 시멘트 경화체의 내구성 평가)

  • Kim, Seong-Soo;Jung, Ho-Seop;Lee, Jeong-Bae;Yoon, Ha-Young;Koh, Joon-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.495-498
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    • 2005
  • It was investigated the durability of the concrete to improve construction materials with polymer cement mortar in this study. With the popularity of repair and rehabilitation material, some mixtures composed of Ethylene Vinyl Acetate(EVA) was studied. Ethylene Vinyl Acetate(EVA) carried out tests to determine its properties which a include: freezing-thawing resistance test, carbonation test, and chemical resistance test. Result of freezing-thawing resistance test, mass change ratio and chemical resistance test, mass change ratio decreased of 12 and $15\~45\%$ as compared with control mortar. Carbonation depth decreased $3.7\~5.6mm$ as polymer-cement ratio increased $1\~4\%$.

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The Effect of the Replacement of Grinded Fly Ash according to Curing Temperature on Repair Mortar Based on Polymer Admixture (폴리머수지 기반 보수모르타르에서 양생온도에 따른 미분쇄된 플라이애시 치환율의 영향)

  • Sim, Jae-Il;Mun, Ju-Hyun;Yun, In-Gu;Jeon, Young-Su
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.4
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    • pp.116-124
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    • 2015
  • The objective of this study is to evaluate the effects of the replacement levels of grinded fly-ash on the repaired mortar based on a polymer. The main parameters are the curing temperature and replacement levels of grinded fly-ash. The curing temperature and the replacement levels of grinded fly-ash are varied at $40^{\circ}C$, $20^{\circ}C$ and $5^{\circ}C$, and between 0% and 35% of the total binder by weight, respectively. The flow in fresh mortar and compressive strengths according to ages, the relationship of stress-strain, elastic modulus and modulus rupture in hardened mortar, as well as scanning the electron microscopy and the X-ray diffraction of mortar, were measured, respectively. The test results showed that the flow, elastic modulus and modulus rupture are great in mortar specimens with 20~30% of the replacement levels of grinded fly-ash. In addition, compressive strengths according to ages were affected by the replacement levels of grinded fly-ash and the curing temperature indicated that the strength development ratio of mortar with 20% of the replacement levels of grinded fly-ash was greater than others. In the prediction of the compressive strength specified by the ACI 209 code, the strength development at an early and late age can be generalized by the functions of the replacement levels of grinded fly-ash and the curing temperature. In the analysis of scanning the electron microscopy and the X-ray diffraction, the number and intensity of peaks increased and the form of CSH gels on the surface of the particle of grinded fly-ash was observed.

Member design and strength characteristics of the MMA mortar composites (I) (MMA 모르터 복합체의 강도특성 및 부재설계 (I))

  • Ji, Hyo-Seon;Mamdouh, El-Badry
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.3
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    • pp.41-49
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    • 2015
  • The repair of manhole raise has been caused much construction times and disruption of traffic flow, serious environmental pollution from crushed construction wastes, and budget waste due to the repeated repair construction works. In order to overcome such problems, we have developed the new manhole repairing composite structures by using a glass fiber-reinforced polymer (GFRP) pipe, which can raise manhole to the regular height of the overlayed road pavement with rapid construction and minimum traffic jams. This environmental-friendly technology is method completed by the methyl methacrylate monomer (MMA) double wide flanged GFRP pipe composite structures in order to raise manhole to the regular height. In this paper, two kinds of the compressive strength tests of MMA mortar composites were conducted and evaluated by a general compressive strength test, and compressive strength test after freezing-thawing resistance test. It was found that this MMA mortar composites will be used for the application of the double wide flanged GFRP pipe composite structures.

Structural Behavior of Retrofitted RC beams with Fire Damages (화재 피해를 입은 일반강도 RC 보의 보수성능)

  • 안주희;신영수;이차돈;홍성걸
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.1013-1016
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    • 2003
  • This paper is to evaluate practically the techniques and materials of repair for RC elements with fire damages as well as to investigate the structural behavior of RC beams according to pre- or post-repair after fire-damages. For this purpose, normal concrete flexural specimens were exposed to high temperatures by the ISO 834 specification. After natural cooling and post-fire-curing in a natural environment for 2 months, the specimens were repaired with polymer cement mortar for 1 month curing.

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An Experimental Study on the Durability of High-Ductile Mortar (고인성 모르타르의 내구특성에 관한 실험적 연구)

  • Rho, Hyoung-Nam;Kim, Ju-Sang;Hwang, Nam-Soon;Kim, Jae-Hwan;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.11a
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    • pp.71-74
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    • 2007
  • With the changes of times the building materials tend to extend the demand for application under the special environment. Since high-ductile mortar is developed, the building materials show excellent performance like toughness, compression, tensile, and bending, etc. in the general concrete from the existing brittle point. And, recently they are widely used as repairing and reinforcing materials both at home and abroad because they are recognized as excellence like durability and fire-resistance. However, it is in a situation of creating problems in durability because it frequently happened deterioration of buildings that have already repaired and reinforced at a time when it requires reconstruction of recently deteriorated construction structure recently. Therefore, in this study improved with a more repair Material development and reinforcement of the second high-ductile mortar products for a variety of basic materials were presented want, research plans used include traditional repair materials and the newly developed PCM (polymer cement mortar) structural reinforcement type indicated that comparison. PCM analysis in order to present a rate depending on the types fiber 0, 1.2 and 2.0(%) at three levels and mixture water according to ratios of weight to Plain in the 2.0 and 1.85(kg) at two levels is set, the results were as follows. 1) This study has shown that PCM had excellent strain hardening behavior at the same time that the bending stress increased according to the fiber contents. 2) This study has shown that it had the durability performance due to the high substance transmission according to the fiber contents.

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A Study on the Spalling Properties of Polymer Modified Cement Mortar Using Polypropylene Fiber (폴리프로필렌 섬유를 혼입한 폴리머 시멘트 모르타르의 폭렬특성에 관한 연구)

  • Kim, Min-Sung;Sim, Sang-Rak;Ryu, Dong-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.4
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    • pp.305-311
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    • 2020
  • Polymer modified cement mortar (PCM) can improve the performance of adhesion strength, flexural strength, chemical resistance, etc., compared with cement mortar, and is widely used when repairing RC structures. However, PCM causes a burst in an environment with high temperature and fire rate, which causes problems in the stability of the structure. In this study, for the purpose of developing explosive reduction PCM, the polymer mixing ratio is 2%, 4%, 6%, the fiber length is 6mm, 12mm, 6+12mm, and the PP fiber mixing rate is 0.05 Vol% and 0.1 Vol%. Furnace heating experiment (600℃, 800℃) was carried out. As a result of comparative analysis of the explosive properties, it was confirmed that the explosive reduction effect due to the fiber incorporation was insufficient when the polymer mixing amount was 6% or more.

A Study on Development of New Repair Method by High Pressure Spray (고압 스프레이 방식 신보수공법의 개발에 관한 연구)

  • Woo, Jong-Tae;Jang, Suk-Hwan;Kim, Yong-Chul
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.7 no.1
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    • pp.279-288
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    • 2003
  • This study is the development of method on repairing concrete structure for progressing the durability of reinforced concrete. This method is wet spray method which compress and conduct mortar pre-mixed with polymer powder to hose by high pressure pump and spray it on the section of concrete structure through nozzle made specially. Characters of this method are that materials are selected with the sort of structure and the cause of deterioration and macro pores are removed in repaired section by conducting with high pressure and spraying with high velocity for progressing the durability of concrete structure. This study has carried out that the minimum capacity of rebound was measured with various condition and physical properties of sample made by spray method were estimated in comparing with sample made by previous hand method. Also, properties of long-term have carried out after this method was applied on site. According to experimental study, the capacity of rebound showed below 5% and physical properties of sample made by spray method were superior to that of sample made by hand method and physical and durable properties of long-term showed excellence.

The Properties of Restorative Cement Mortar with Insulation Performance for Improvement of Durability (내구성 향상을 위하여 단열성능이 부여된 단면복구 MORTAR의 물성)

  • Kang, Hyun-Ju;Na, Seung-Hyun;Song, Myong-Shin;Jeong, Eui-Dam;Seo, Byung-Dol
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.373-380
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    • 2010
  • In this study, we studied on the durability of restorative cement mortar for deteriorated concrete at complex deteriorated conditions as variation of temperature and of humidities. We made a comparison between restorative materials with insulation function and restorative materials without insulation function in items of compressive and bending strength and permeability of water, durability for carbonation, salt damage, diffusion coefficient of salt at complex deterioration conditions like change of temperature, change of humidity, For insulation, we used close-pore type Alumino-Silicate lightweight aggregate and substituted 12 wt% and 15 wt% out of original restorative cement mortar without insulation function. As a result, it was found that original restorative cement mortar without insulation function fail to meet Korean Standard on polymer modified cement mortar for maintenance in concrete structure, but restorative cement mortar with insulation function is in contentment Korean Standard to meet excellent than restorative materials without insulation function for durability at complex deteriorated conditions.

A Study on the Flexural Adhesion Performance of Repair Section of Polymer Cement Composites by Crack Depth (균열깊이에 따른 폴리머 시멘트 복합체 보수 단면의 휨접착성능에 관한 연구)

  • Kim, Sang-Hyeon;Park, Dong-Yeop;Lee, Chang-Min;Jo, Young-Kug
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.181-182
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    • 2023
  • This study is a study on the flexural adhesion performance of polymer cement composites(PCCs) repair section according to the crack depth, and the flexural adhesion strength was obtained through a flexural strength test of cement mortar that was filled into cracks and repaired to a certain thickness using PCCs made of ultra high-early strength cement and polymer dispersion of EVA. As a result of the study, the flexural adhesion performance according to the crack width and crack depth was expected to decrease the flexural adhesion strength as the crack depth increased at the crack width 3.0mm, but the crack width 2.0mm and 1.5mm did not show any tendency according to the crack depth. In addition, even in the final destruction, the fact that the cracks and bottoms filled with PCCs were not cut or dropped proves that PCCs have excellent adhesion and rich toughness.

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Drying Shrinkage and Strength Properties of High-Fluidity Polymer-Modified Mortar (고유동 폴리머시멘트모르타르의 건조수축 및 강도 특성)

  • Joo Myung-Ki;Lee Youn-Su;Jung In-Su
    • Journal of the Korea Concrete Institute
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    • v.16 no.5 s.83
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    • pp.651-657
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    • 2004
  • The effects of polymer-cement ratio, antifoamer content and shrinkage-reducing agent content on the air content, setting time, drying shrinkage and strength of high-fluidity polymer-modified mortars using redispersible polymer powder are examined. As a result, the air content of the polymer-modified mortars using redispersible polymer powder tends to decrease nth increasing polymer-cement ratio and antifoamer content. Regardless of the antifoamer content, the setting time of the polymer-modified mortars using redispersible polymer powder tends to delayed with increasing polymer-cement ratio. Irrespective of the antifoamer content, the drying shrinkage of the polymer-modified mortars using redispersible polymer powder tend to decrease with increasing polymer-cement ratio and shrinkage-reducing agent content. Regardless of the antifoamer content, the flexural and tensile strengths of the polymer-modified mortars using redispersible polymer powder tends to increase with increasing polymer-cement ratio, and tend to decrease with increasing shrinkage-reducing agent content. However, the compressive strength of the polymer-modified mortars using redispersible polymer powder decreases with increasing polymer-cement ratio and shrinkage-reducing agent content.