• 제목/요약/키워드: polymer mortars

검색결과 149건 처리시간 0.02초

폴리머 디스퍼션을 이용한 프리팩트 콘크리트용 주입 모르타르의 배합에 관한 연구 (Mix Design of Polymer Grouting Mortar for Prepacked Concrete Using Polymer Dispersions)

  • 조영국;김완기
    • 한국건축시공학회지
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    • 제8권5호
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    • pp.85-91
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    • 2008
  • Prepacked concrete has recently been used in the special constructions fields such as underwater concrete work, heavy-weight concrete work, underground structure work, partial repair works for damaged reinforced concrete structures. and polymer-modified mortars have been employed as grouting mortars for the prepacked concrete. The purpose of this study is to recommend the optimum mix design of polymer-modified grouting mortars for prepacked concrete. Polymer-modified mortars using SBR and EVA emulsions as admixture of grouting mortars for prepacked concrete are prepared with various mix proportions such as sand-binder ratio, fly ash replacement ratio, polymer-binder ratio. and tested for flowability, viscosity of grouting mortars, bleeding ratio, expansion ratio, flexural and compressive strengths of grouting mortars and compressive and tensile strengths of prepacked concretes. From the test results, it is apparent that polymer-modified mortars can be produced as grouting mortars when proper mix design is chosen. We can design the mix proportions of high strength mortars for prepacked concrete according to the control of mix design factors such as type of polymer, polymer-binder ratio, sand-binder ratio and fly ash replacement ratio. Water-binder ratio of plain mortars for a constant flowability value are in the ranges of 43% to 50%. SBR-modified mortar has a little water-binder ratios compared to those of plain mortar, however, EVA-modified mortar needs a high water-binder ratio due to a high viscosity of polymer dispersion. The expansion and bleeding ratios of grouting mortars are also controlled in the proper value ranges. Polymer-modified grouting mortars have good flexural. compressive and tensile strengths, are not affected with various properties with increasing fly ash replacement to cement and binder-sand ratio. In this study, SBR-modified grouting mortar with a polymer-binder ratio of 10% or less, a fly ash replacement of 10% to cement and a sand-binder ratio of 1.5 is recommended as a grouting mortar for prepacked concrete.

재유화형 분말수지를 이용한 폴리머 시멘트 모르터의 강도특성 (Strength Properties of Polymer-Modified Mortars Using Redispersible Polymer Powders)

  • 김완기;형원길;소양섭
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2001년도 학술논문발표회
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    • pp.88-92
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    • 2001
  • This paper discusses the strength properties of the polymer-modified mortars using redispersible polymer powders, which is widely used for the manufacture of prepackaged-type polymer-modified mortar products at present. The polymer-modified mortars using redispersible polymer powders are prepared with various polymer-cement ratios, and tested for air content, flexural and compressive strengths, and tensile strength. The strength properties are almost the same as those of polymer dispersion-modified mortars, depending on the polymer-cement ratios, and are improved over unmodified mortar. In particular, between tensile strength and glass transition point of polymer powder have a high correlation. It is concluded from the test results that polymer-modified mortars using redispersible polymer powders can be used in the same manner as ordinary polymer dispersion-modified mortars.

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수분확산에 의한 폴리머 시멘트 모르터의 건조수축과 확산계수에 관한 연구 (A Study on the Dry Shrinkage and Moisture Diffusion Coefficient of Polymer-Modified Mortars by the Moisture Diffusion)

  • 조영국;소양섭
    • 콘크리트학회지
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    • 제8권5호
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    • pp.145-154
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    • 1996
  • 폴리머 시멘트 모르터는 보수성 및 방수성이 우수한 재료로서 모르터 내부의 수분의 확산거동 대한 연구는 중요하다. 본 연구에서는건조조건을 달리한 폴리머 시멘트 모르터의 수분확산에 영향을 미치는 상대습도와 내부함수율의 변화에 따른 수분의 확산계수와 건조수축과의 관계에 대해 고찰하였으며, 수분확산에 영향을 미치는 내부의 세공조직의 분포를 측정하였다. 본 실험결과, 폴리머 시멘트 모르터의 수분확산에 영향을 미치는 요인과 결과는 상호 상관관계를 나타내며, 건조수축과 수분확산계수는 보통 시멘트 모르터에 비해 아주 적었으며 상대습도, 폴리머 시멘트비 및 세공의 분포에 영향을 받는다.

FRP 폐기물을 첨가한 폴리머-시멘트 모르타르의 특성 (Properties of Polymer-Modified Mortars Containing FPR Wastes)

  • 이병기;김승문;황의환;노재성
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1996년도 가을 학술발표회 논문집
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    • pp.84-92
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    • 1996
  • The flexural and compressive strengths of polymer-modified mortars containing FRP wastes were investigated. The specimens of polymer-modified mortars containing FRP mortat were perpared by using styrene-butadiene rubber(SBR) latex, ethylene-vinyl acetate(EVA) emulsion and polyacrylic ester(PAE) emulsion with various FRP-sand ratios(10, 20, 30, 40, 50wt%). The compressive and flexural strengths of polymer-mokified mortars containing FRP wastes were decreased with an increase of FRP-sand ratio. But the compressive and flexural strengths of PAE polymer-modified mortar were more improved than OPC, whereas those of SBR and EVA polymer-modified mortars containing FRP wastes were decreased than OPC.

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재생잔골재를 사용한 폴리머 시멘트 모르타르의 물성 (Physical Properties of Polymer-Modified Mortars Using Waste Concrete Fine Aggregate)

  • 황의환;최재진;김진만
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 추계 학술발표회 제17권2호
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    • pp.793-797
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    • 2005
  • This study was undertaken to examine the feasibility of recycling waste concrete fine aggregate to prepare polymer-modified mortars. The specimens of polymer-modified mortars were prepared by using styrene-butadiene rubber(SBR) latex and polyacrylic ester(PAE) emulsion as a polymer modifier. The formulations for specimens were prepared with various replacing ratios of waste concrete fine aggregates as parts of standard sand and various polymer cement ratios. For the evaluation of the performance of polymer-modified mortars, various physical properties were investigated. As a results, water cement ratio of polymer-modified fresh mortars increased with an increase of recycled fine aggregate, but decreased with an increase of polymer modifiers. The compressive and flexural strengths of polymer-modified mortars decreased with an increase of recycled fine aggregate, but flexural strengths increased with an increase of polymer modifiers.

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프리팩트 폴리머 시멘트 콘크리트용 주입 폴리머 시멘트 모르터의 성질에 관한 연구 (A Study on Basic Properties of Grouting Motars for polymer-Modified preplaced Aggregate Concrete)

  • 이철웅;김완기;조영국;소양섭
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1998년도 가을 학술발표논문집(II)
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    • pp.350-355
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    • 1998
  • Preplaced aggregate concrete in the building fields has recently been used in the partial repair works for damaged reinforced concrete structures, and polymer-modified mortars have been employed as grouting mortars for the preplaced aggregate concrete. The objective of this study is to clear the properties of polymer-modified grouting mortars. Polymer-modified mortars using a polystyrene acrylic(St/Ac) emulsion as grouting mortars for preplaced aggregate concrete are prepared with various mix proportions, and tested for flexural and compressive strengths, adhesion in tension. The flexural strength of emulsion-modified grouting mortars does not give much variation with increasing fly ash replacement for cement and sand-binder ratio. With increasing polymer-binder ratio, the flexural strength and adhesion in tension of St/Ac emulsion-modified grouting mortars increases, become nearly constant or reaches a maximum at a polymer-binder ratio of 5%. From the test results, St/Ac emulsion-modified grouting mortar with a polymer-binder ratio of 5%, a fly ash replacement of 10% for cement and sand-binder ratio of 1.0 is recommended as a grouting mortar for preplaced aggregate concrete.

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MMA/BA 합성 라텍스 혼입 폴리머 시멘트 모르타르의 세공성상 (Porosity of Polymer-Modified Mortars Using Methylmethacrylate-Butyl Acrylate Latexes with Various Monomer Ratios)

  • 형원길;송해룡;김완기;소양섭
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 봄 학술발표회 논문집
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    • pp.87-92
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    • 2002
  • At present, the polymer-modified mortars are used as high-performance as well as multi-functional materials in the construction industry. The purpose of this study is to synthesize polymer to modify in cement mortars and make test samples to understand pore size distribution. This paper deals with the effect of monomer ratio on the typical properties of polymer-modified mortars using Methylmethacrylate-Butyl Acrylate(MMA/BA) latexes synthesized through emulsion polymerization. From the results, we knew that the pore volume of polymer-modified mortars using Methylmethacrylate-Butyl Acrylate latexes at bound MMA contents of 70 and 60 percent is 7.5-75cm$^3$/g and the fine pore volume is increased with an increase in the polymer-cement ratio. The total pore volume of polymer-modified mortars using MMA/BA latexes is linearly reduced with an increase in the bound MMA content and increased in the polymer-cement ratio.

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분말수축저감제를 이용한 제유화형 분말수지 혼입 폴리머 시멘트 모르터의 건조수축 저감효과 (Drying Shrinkage Reduction of Redispersible Polymer Powder-Modified Mortars Using Powdered Shrinkage-Reducing Agent)

  • 김완기;;소양섭
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1998년도 봄 학술발표회 논문집(I)
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    • pp.231-236
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    • 1998
  • In general, the drying shrinkage of polymer-modified mortars using redispersible polymer powders is much higher than that of unmodified mortar. The purpose of this study is to reduce the drying shringkage of polymer-modified mortars using a redispersible poly(ethylene-vinyl acetate) (EVA) powder, which is widely used for the manufacture of prepackaged-type polymer-modified mortar products at present. Polymer-modified mortars using the redispersible EVA powder with powdered shrinkage-reducing agent were prepared with various polymer-cement ratios and shrinkage-reducing agent contents, and tested for drying shrinkage and strength. From the test results, the drying shrinkage of the redispersible EVA powder-modified mortars with a powdered shrinkage agent is remarkably reduced with increasing shrinkage-reducing agent content, and becomes approximately a half of that of the redispersible EVA powder-modified mortars with the same polymer-cement ratios and without the shrinkage-reducing agent at a shrinkage-reducing agent content of 6%.

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폴리머 분산계 혼입 폴리머 시멘트 모르타르의 강도에 대한 유리전이온도의 효과 (Effect of Glass Transition Temperature on Strength Properties of Polymer-Modified Mortar Using Polymer Dispersion)

  • 송해룡;형원길;김완기;소양섭
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2001년도 봄 학술발표회 논문집
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    • pp.1011-1016
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    • 2001
  • The purpose of this study is to find out the effect of polymer glass transition temperature on mechanical properties of polymer latex-modified mortars in comparison with ordinary cement mortar. The Polymer latex-modified mortars are prepared with 5, 10, 15 and 20% of polymer cement ratio respectively, and properties of modified mortars such as air content, compressive, flexural and tensile strengths are tested. The test results indicate that the types of polymer dispersion and the polymer-cement ratio are very important factors to characterize the properties of polymer-modified mortars, and also the glass transition temperature of polymer dispersions has an important effect on the performance of polymer-modified mortars. The modifying effects of two kinds of polymer dispersion, St/BA-1 and SBR, are evaluated.

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MMA/BA 합성 라텍스 혼입 폴리머 시멘트 모르타르의 성질 (Properties of Polymer-Modified Cement Mortars Using Methylmethacrylate - Butyl Acrylate Latexes)

  • 형원길;송해룡;김완기;소양섭
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2001년도 가을 학술발표회 논문집
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    • pp.123-128
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    • 2001
  • The Purpose of this study is to clarify the effect of the monomer ratio on properties of the polymer-modified mortars using methyl methacrylate-butyl acrylate latexes, and to obtain basic data necessary to develop appropriate latexes for cement modifiers. This paper deals with the effect of the monomer ratio on the typical properties of polymer-modified mortars with methyl methacrylate-butyl acrylate latexes. The polymer latex-modified mortars are prepared with 5, 10, IS and 20% of polymer cement ratio respectively, and properties of modified mortars such as water absorption, compressive and flexural strengths, chloride-ion penetration depth are tested. The test results indicate that the monomer ratio is very important factors to characterize the strength properties of polymer-modified mortars, but the water absorption and chloride-ion penetration depth are influenced by polymer-cement ratio rather than monomer ratios.

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