• Title/Summary/Keyword: polymer fibers

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The Exit Hole Burr Generation of CFRP with Ultrasonic Vibration (초음파 진동에 따른 CFRP의 출구 구멍 버 생성)

  • Won, Sung-Jae;Li, Ching-Ping;Park, Ki-Moon;Ko, Tae Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.134-140
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    • 2017
  • CFRP has many industrial applications due to its low weight and high strength properties. CFRP is a composite material composed of carbon fibers embedded in a polymer matrix; it provides excellent resistance to fatigue wear, corrosion, and breakage due to fatigue. It is increasingly demanded in aircraft, automotive, and medical industries due to its superior properties to aluminum alloys, which were once considered the most suitable for specific applications. The basic machining methods of CFRP are drilling and route milling. However, in the case of drilling, the delamination of each layer, uncut fiber, resin burning, spalling, and exit burrs are barriers to successful application. This paper investigates the occurrence of exit burrs when drilling holes with ultrasonic vibration. Depending on design parameters such as the point angle, the characteristics of hole drilling were identified and appropriate machining conditions were considered.

Effective Longitudinal Shear Modulus of Continuous Fiber-Reinforced 3-Phase Composites (연속섬유가 보강된 3상 복합재료의 종방향 전단계수 해석)

  • Jeong, Tae-Heon;Lee, Dong-Joo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.9
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    • pp.2782-2791
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    • 1996
  • The effective longitudinal shear modulus(LSM) of continuous composites is studied theoretically and numerically using 3-phase unit cell model. Circular, hexagonal and rectangular shapes of reinforced fiber are considered to predict the shear modulus as a function of elastic modulus of each phase and volume fraction of interphase and reinforced fiber. It is found that rectangular fiber shape in low fiber volume fraction($v_f$<30%) and circular fiber shape in high volume fraction($v_f$>40%) shows the higher longitudinal shear modulus. Also the obtained values of LSM for rectangular array and by numerical analysis are higher than those of hexagonal array and by theoretical analysis respectively. The reinforcing effects of interphase are more significant in cases of higher fiber volume fraction and circular fiber shape. Not only the spatial distribution and shape of reinforcing fiber but also the volume of interphase have a pronounced effects on the overall LSM. It is also found that the tangent moduous of 2-and 3-phase polymer matrix composites is insensitive to the shape and distribution of reinforcing fibers.

Fabrication and characterization of aligned crossply PHBV fibrous mat

  • Kim, Yang-Hee;Yang, Hun-Mo;Song, Ho-Yeon;Lee, Byong-Taek
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.44.1-44.1
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    • 2010
  • poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is a bacterially derived copolymer produced by fermentation. PHBV has been attractive because of its potential environmental, pharmaceutical and biomedical applications. Recently, the electrospinning technique has been used to fabricate fibrous mat for biomedical applications such as artificial blood vessel, drug release and scaffolds, because this method is simple and easy to get ultrafine polymer fibers. Depending on speed of rotation drum collector, fiber structure was different. In this work, PHBV fiber was aligned by electrospinnning machine. Furthermore, alignment of PHBV fiber mats was given angle such as $45^{\circ}$, $60^{\circ}$ and $90^{\circ}$. The morphology of each aligned PHBV fiber mat was observed by SEM technique. The mechanical property was evaluated depending on alignment angle. Especially, cell attachment ability depending on alignment of PHBV fiber mats was carried out using MG- 63 osteoblast like cells.

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Electrospinning Fabrication of Poly(vinyl alcohol)/TiO2 Nanofibers (전기방사를 이용한 Poly(vinyl alcohol)/TiO2 나노섬유 제조)

  • Kim, Young Hun;Do, Kook Bae;Choi, Jae Young;Rabbani, Mohammad Mahbub;Han, Sang Ik;Yeum, Jeong Hyun
    • Textile Coloration and Finishing
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    • v.25 no.2
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    • pp.118-125
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    • 2013
  • Poly(vinyl alcohol) (PVA)/titanium dioxide ($TiO_2$) composite nanofibers were produced at different $TiO_2$ concentrations (0.5, 1 and 1.5 wt.%) using the electrospinning method. The parameters of electrospinning including polymer contents, voltage and tip-to-collector distance (TCD) were optimized for fabrication process. The study showed that 7.5 wt.% PVA, 15 kV applied voltage and 15 cm TCD are the best condition to obtain uniform PVA/$TiO_2$ nanofibers. $TiO_2$ nanoparticles give significant effect in fiber morphology. $TiO_2$ content increases the diameter of the fibers and roughen the fiber surfaces. The PVA/$TiO_2$ nanofibers were characterized by scanning electron microscope (SEM), transmission electron microscope (TEM) and X-ray diffraction (XRD).

Preparation of Activated Carbon Fiber Adsorbent for Low Level CO2 (저농도 이산화탄소 포집을 위한 초미세 탄소섬유 흡착제 제조 연구)

  • Kim, Dong Woo;Jung, Dong Won;Jo, Young Min
    • Journal of Korean Society for Atmospheric Environment
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    • v.33 no.1
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    • pp.1-10
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    • 2017
  • Adsorption is a plausible technology using solid adsorbents for dry capture of carbon dioxide ($CO_2$). In general, narrow size distribution of tiny pores and surface chemical functionalities of solid adsorbents enhance the adsorption capacity of gaseous $CO_2$ molecules. In order to utilize the advantages of fibrous adsorbents, this work prepared activated carbon nanofibers (ACNFs) via the electrospinning process using a polymer precursor of polyacylonitrile (PAN). The spun fibers were 390 nm to 580 nm in thickness with an average surface area of $27.3m^2/g$. The surface structure was improved by a programmed thermal activation at $800^{\circ}C$ in $CO_2$ atmosphere. It was also found that the nitrogen-groups including pyrrole and pyridine were created during the activation facilitaing the selective adsorption as forming enhanced active sites. The finally obtained adsorption capacities were 2.74 mmol/g for pure $CO_2$ flow and 0.74mmol/g for 3000 ppm.

Electrospun Polyacrylonitrile-Based Carbon Nanofibers and Their Hydrogen Storages

  • Kim Dong-Kyu;Park Sun Ho;Kim Byung Chul;Chin Byung Doo;Jo Seong Mu;Kim Dong Young
    • Macromolecular Research
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    • v.13 no.6
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    • pp.521-528
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    • 2005
  • Electrospun polyacrylonitrile (PAN) nanofibers were carbonized with or without iron (III) acetylacetonate to induce catalytic graphitization within the range of 900-1,500$^{circ}C$, resulting in ultrafine carbon fibers with a diameter of about 90-300 nm. Their structural properties and morphologies were investigated. The carbon nanofibers (CNF) prepared without a catalyst showed amorphous structures and very low surface areas of 22-31 $m^{2}$/g. The carbonization in the presence of the catalyst produced graphite nanofibers (GNF). The hydrogen storage capacities of these CNF and GNF materials were evaluated through the gravimetric method using magnetic suspension balance (MSB) at room temperature and 100 bar. The CNFs showed hydrogen storage capacities which increased in the range of 0.16-0.50 wt$\%$ with increasing carbonization temperature. The hydrogen storage capacities of the GNFs with low surface areas of 60-253 $m^{2}$/g were 0.14-1.01 wt$\%$. Micropore and mesopore, as calculated using the nitrogen gas adsorption-desorption isotherms, were not the effective pore for hydrogen storage.

Polycarprolactone Ultrafine Fiber Membrane Fabricated Using a Charge-reduced Electrohydrodynamic Process

  • Kim, Geun-Hyung;Yoon, Hyeon;Lee, Haeng-Nam;Park, Gil-Moon;Koh, Young-Ho
    • Macromolecular Research
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    • v.17 no.7
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    • pp.533-537
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    • 2009
  • This paper introduces a modified electro spinning system for biomedical wound-healing applications. The conventional electrospinning process requires a grounded electrode on which highly charged electro spun ultrafine fibers are deposited. Biomedical wound-healing membranes, however, require a very low charge and a low level of remnant solvent on the electrospun membrane, which the conventional process cannot provide. An electrohydrodynamic process complemented with field-controllable electrodes (an auxiliary electrode and guiding electrodes) and an air blowing system was used to produce a membrane, with a considerably reduced charge and low remnant solvent concentration compared to one fabricated using the conventional method. The membrane had a small average pore size (102 nm) and high porosity (85.1%) for prevention of bacterial contamination. In vivo tests on rats showed that these directly electro spun fibrous membranes produced using the modified electro spinning process supported the good healing of skin bums.

Characterization of Metal-FRP Laminated Composites for Strengthening of Structures: Part-I Tensile Behavior (사회기반시설물의 내진 보강을 위한 연성재-FRP적층복합체의 역학적 거동 특성 분석: Part-I 인장 거동)

  • Park, Cheol-Woo
    • Journal of the Korean Society of Safety
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    • v.26 no.6
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    • pp.54-63
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    • 2011
  • Steel plate or FRP materials have been typically used for the seismic retrofit of civil infrastructures. In order to overcome the limitation of each retrofitting material, a composite material, which takes advantages from both metal and fiber polymer materials, has been developed. In the study herein, the composite retrofitting material consists of metal part(steel or aluminum) and FRP sheet part(glass or carbon fiber). The metal part can enhance the ductility and the FRP part the ultimate strength. As a preliminary study to investigate the fundamental mechanical characteristics of the metal-FRP laminated composite material this study performed the tensile test with various experimental variables including the number, the angle and the combination of FRP laminates. From the test results, both aluminum and steel-FRP laminate composite material showed increased fracture toughness. However, the angle and the kind of fibers should be carefully considered in conjunction with the expected loading conditions. In general, steel-FRP laminate composite showed better tensile performance in regards to the seismic retrofit purposes.

Clean Technologies using Surfactant for Supercritical Carbon dioxide (초임계 이산화탄소용 계면활성제를 이용한 청정 기술)

  • Pack, Ji Won;Lee, Youn-Woo
    • Clean Technology
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    • v.10 no.3
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    • pp.149-158
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    • 2004
  • Supercritical carbon dioxide is often promoted as an environmentally friendly solvent having useful properties for a wide range of technical and chemical processes. But the limited ability of $CO_2$ to dissolve polar or non-volatile compounds represents a major drawback in many processes, because the key components will often fail to form homogeneous solution under practical conditions. The design of $CO_2$ soluble ($CO_2$-philic) surfactant to aid this process is therefore paramount in these areas, which has advanced the "greening" of demanding yet important applications in dyeing, cleaning of fibers and texiles, polymerization and polymer processing, photoresist removal, electroplating, and chemical synthesis.

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Synergistic effect of clay and polypropylene short fibers in epoxy based ternary composite hybrids

  • Prabhu, T. Niranjana;Demappa, T.;Harish, V.;Prashantha, K.
    • Advances in materials Research
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    • v.4 no.2
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    • pp.97-111
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    • 2015
  • Polypropylene short fiber (PP)-clay particulate-epoxy ternary composites were prepared by reinforcing PP short fiber and clay particles in the range of 0.1 phr to 0.7 phr into epoxy resin. Prepared hybrid composites were characterized for their mechanical, thermal and flame retardant properties. The obtained results indicated an increase in impact resistance, tensile strength, flexural strength and Young's modulus to an extent (up to 0.5 phr clay and 0.5 phr PP short fiber) and then decreases as the reinforcing phases are further increased. The thermal stability of these materials are found to increase up to 0.2 phr clay and 0.2 phr PP addition, beyond which it is decreased. Addition of clay is found to have the negative effect on epoxy-PP short fiber composites, which is evident from the comparison of mechanical and thermal properties of epoxy-0.5 phr PP short fiber composite and epoxy-0.5 phr PP short fiber-0.5 phr clay composite hybrid. UL-94 tests conducted on the composite hybrids have showed a reduction in the burning rate. Morphological observations indicated a greater fiber pull with the addition of clay. The performed tests in the present study indicated that materials under investigation have promising applications in construction, agriculture and decorative purposes.