• Title/Summary/Keyword: polymer cement concrete

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Mechanical Properties of High Strength Polymer Concrete Using Unsaturated Polyester Resin (불포화 폴리에스터 수지를 이용한 고강도 폴리머 콘크리트의 역학적 특성)

  • 연규석;김관호;이필호;김동수;박윤제
    • Magazine of the Korea Concrete Institute
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    • v.6 no.3
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    • pp.131-141
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    • 1994
  • This study was carried out to develop a procedural method to produce high strength polymer concrete using unsaturated polyt.ster resin and to examine its mechanical properties. Various mechanical properties were analyzed with respect to materials and additives. A method to produce high strength polymer concrete was successfully developed. Comperssive strength of $1,291~1,445 kg/cm^2$, splitting tensile strength of $106~145 kg/cm^2$ and flexural strength of $182~235 kg/cm^2$, at age of 7days wer-e achieved from the cylinderical ;md beam specimen prepared with the method. Modulus of elasticity. Poisson's rntio and the ultirnate corn pressive strain of cylinderical specimen were $2.8~3.8{\times}10^5\;kg/cm^2$. 0.21~0.32, and 0.005~0. 0065, respectively. Modulus of elasticity of the polymer concrete was smaller than that of hlgh strength cement concrete while the maximum compressive strain was very larger than that of high strength cement concrete.

A Study on the Base Properties of Nickel Type-Antifungal Agent for Reinforced Concrete Hume Pipe Lining (철근콘크리트흄관 라이닝용 니켈계 방균제의 기초적 특성 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.4
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    • pp.41-47
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    • 2010
  • It has been continuously noted that many sewage treatment concrete structures have deteriorated due to sulfur-oxidizing bacteria. There have been many reports on approaches to protecting concrete from this bacteria corrosion. The purpose of this study is to evaluate the inhibition of growth of a sulfur-oxidizing bacterium by a antifungal agent such as $NiSO_4{\cdot}6H_2O$, and the characteristics of polymer cement mortar using nickel type antifungal agent. First, we developed antifungal agents using metal nickel and $NiSO_4{\cdot}6H_2O$ to inhibit the growth of thiobacillus novellus, which is the sulfur-oxidizing bacteria in concrete. Then, ordinary cement mortar and polymer cement mortar using nickel type antifungal agent with various polymer-cement ratios, and antifungal agent content were prepared, and were tested for the antifungal adding effect, compressive and flexural strengths, expansion and leaching of nickel ion. From the test results, it was confirmed that the adding of an antifungal agent has an inhibition effect on the growth of sulfur-oxidizing bacteria at antifungal agent contents of 20 mM or more. In addition, the strengths and expansion of polymer cement mortars are not significantly changed by the addition of an antifungal agent. Therefore, the nickel-type antifungal agent developed in this study can be used to improve the durability of reinforced concrete hume pipe in the construction industry.

Exploring the Flexural Bond Strength of Polymer-Cement Composition in Crack Repair Applications (균열 보수용 폴리머 시멘트 복합체의 휨접착강도에 관한 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.1
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    • pp.23-34
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    • 2024
  • This research aims to assess the flexural bonding efficacy of polymer-cement composites(PCCs) in mending cracks within reinforced concrete(RC) structures. The study involved infilling PCCs into cement mortar cracks of varying dimensions, followed by evaluations of enhancements in flexural adhesion and strength. The findings indicate that the flexural bond performance of PCCs in crack repair is influenced by the cement type, polymer dispersion, and the polymer-to-binder ratio. Specifically, the use of ultra-high early strength cement combined with silica fume resulted in an up to 19.0% improvement in flexural bond strength compared to the application of ordinary Portland cement with silica fume. It was observed that the augmentation in flexural strength of cement mortar filled with PCCs was significantly more dependent on the depth of the crack rather than the width. Furthermore, PCCs not only acted as repair agents but also as reinforcement materials, enhancing the flexural strength to a certain extent. Consequently, this study concludes that PCCs formulated with ultra-high early strength cement, various polymer dispersions, silica fume, and a high polymer-to-binder ratio ranging from 60% to 80% are highly effective as maintenance materials for crack filling in practical settings.

A Study on the Dry Shrinkage and Moisture Diffusion Coefficient of Polymer-Modified Mortars by the Moisture Diffusion (수분확산에 의한 폴리머 시멘트 모르터의 건조수축과 확산계수에 관한 연구)

  • 조영국;소양섭
    • Magazine of the Korea Concrete Institute
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    • v.8 no.5
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    • pp.145-154
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    • 1996
  • Polymer-modified mortars have an excellent water proofness and water retentivity. Therefore, the study on the moisture diffusion behavior- is very important. The purpose of' this study is to investigate the effects of relative humidity and moisture content in mortars on the moisture diffusion, and the relationship between the shrinkage and moisture diffusion coefficient of polymer-modified mortars cured at $20{\circ}C$ 50% R.H and 80% R.H. The pore size distribution of the polymer-modified mortars was also measured. From the test results, the relative humidity and moisture content in mortars influenced on the moisture diffusion of polymer-modified mortars. The shrinkage and moisture diffusion coefficient of polymer-modified mortars cured at $20{\circ}C$ 50% R.H. was bigger than that cured at $20{\circ}C$ 80% R.H.. and decreased with increasing polymer-cement ratio regardless of polymer type.

Polymer concrete filled circular steel beams subjected to pure bending

  • Oyawa, Walter O.;Sugiura, Kunitomo;Watanabe, Eiichi
    • Steel and Composite Structures
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    • v.4 no.4
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    • pp.265-280
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    • 2004
  • In view of the mounting cost of rehabilitating deteriorating infrastructure, further compounded by intensified environmental concerns, it is now obvious that the evolvement and application of advanced composite structural materials to complement conventional construction materials is a necessity for sustainable construction. This study seeks alternative fill materials (polymer-based) to the much-limited cement concrete used in concrete-filled steel tubular structures. Polymers have been successfully used in other industries and are known to be much lighter, possess high tensile strength, durable and resistant to aggressive environments. Findings of this study relating to elasto-plastic characteristics of polymer concrete filled steel composite beams subjected to uniform bending highlight the enormous increase in stiffness, strength and ductility of the composite beams, over the empty steel tube. Moreover, polymer based materials were noted to present a wide array of properties that could be tailored to meet specific design requirements e.g., ductility based design or strength based design. Analytical formulations for design are also considered.

A Study on the Mechanical Properties of Carbon Fiber Reinforced Polymer Impregnated Cement Composites (폴리머 함침 탄소섬유 보강 시멘트 복합체의 역학적 특성)

  • 박승범;윤의식;송용순
    • Proceedings of the Korea Concrete Institute Conference
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    • 1991.04a
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    • pp.111-116
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    • 1991
  • In order to discuss the mechanical properties of carbon fiber reinforced polymer impregnated cement composties with silica powder, experimental studies on CFRC were carried out. The types of fiber used which are in CFRC are PAN-based carbon fiber and Pitch-based carbon fiber. To examine the effects of types, length, contents of carbon fibers and matrices, their properties of fresh and hardened CFRC were tested. According to the test results, compressive, tensile flexural strength of polymer impregnated CFRC were remarkably increased more than that of air cured and autoclaved CFRC. Also, polymer impregnated CFRC were considerably effective in improving thoughness, freezing-thaw resistance and loss of shrinkage compared with air cured and autoclaved CFRC.

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Strength Properties of Polymer-Modified Mortars Using Methylmethacrylate-Ethyl Acrylate Latexes according to Amount of Emulsifier (유화제 첨가량에 따른 MMA/EA 합성 라텍스 폴리머 시멘트 모르타르의 강도특성)

  • 형원길;조영철;김완기;이대수;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.421-424
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    • 2003
  • The purpose of this study is to clarify the effect of the emulsifier ratio on strength properties of the polymer-modified mortars using methylmethacrylate-ethyl acrylate(MMA/EA) latexes, and to obtain basic data necessary to develope appropriate latexes for cement modifiers. Polymer-modified mortars using MMA/EA latexes are prepared with various monomer ratios, and tested for air content, flexural and compressive strengths. From the test results, we knew that the water-cement ratio is decreased and the air content is increased with an increase in the amount of emulsifier. In general, the superior flexural and compressive strengths of polymer-modified mortars using MMA/EA latexes is obtained at a bound MMA content of 60 percent and a emulsifier ratio of 6 percent.

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Physical Properties of Polymer Composite Recycling Recycled Aggregate (순환골재를 재활용한 폴리머 복합재료의 물성)

  • Hwang, Eui-Hwan;Jeon, Jong-Ki
    • Applied Chemistry for Engineering
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    • v.20 no.1
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    • pp.67-74
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    • 2009
  • Nowadays, recycling of recycled aggregates from the waste concrete is seriously demanded for the protection of environment and the shortage of aggregates owing to the large scale construction project. In this study, for the development of polymer composite recycling recycled aggregates from the waste concrete, twenty five specimens of the polymer composite were prepared with the five levels of replacement ratios of recycled aggregates (0, 25, 50, 75, 100%) and polymer-cement ratios (0,5, 10, 15, 20%), respectively. For the evaluation of the performance of polymer composite specimens, various physical properties such as compressive and flexural strengths, water absorption, hot water resistance, total pore volume and porosity were investigated. As a result, physical properties of polymer composite were remarkably improved with an increase of polymer cement ratios, but greatly decreased with the replacement ratios of recycled aggregates.

A study on utilizatio of metal-mine tailings for polymer cement mortars (폴리머 시멘트 모르터용 골재로서 금속광산 폐광미의 활용연구)

  • 민경원
    • Economic and Environmental Geology
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    • v.32 no.1
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    • pp.13-18
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    • 1999
  • The tailings stocked at two tailing piles in Sangdong aea have raised collapse hazards and various environmental problems. A trial for effective utilization of tailings as fine aggregates for polymer concrete has been performed along with mineralogical and physical characterization of tailings. The tailings from the Sangdong mine, mainly composed of quartz, orthoclase, amphiboles and muscovite, are alkaline and tailings at the new tailing pile are generally finer in grain size than those at the old tailing pile. In case of using New Tailings as fine aggregates, cement mortar with equivalent amounts of tailings and sands shows the highest compressive strength. Cement mortars containing tailings show lower values of compressive strength, splitting tensile strength and flexural strength than those not-containing tailings. Mixture of polymers such as SBR and EVA in cement mortars raises strengths of cement mortars effectively, which shows potential possiblity to utilize the tailings in Sangdong area as fine aggregates for polymer concretes.

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Shrinkage-Induced Stresses at Early Ages in Composite Concrete Beams

  • Park, Dong-Uk;Lee, Chang-Ho
    • KCI Concrete Journal
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    • v.14 no.1
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    • pp.15-22
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    • 2002
  • Stresses that develop due to differential shrinkage between polymer modified cement mortar (PM) and Portland cement concrete (PCC) in a repaired concrete beam at early ages were investigated. Interface delamination or debonding of the newly cast repair material from the base is often observed in the field when the drying shrinkage of the repair material is relatively large. This study presents results of both experimental and analytical works. In the experimental part of the study, development of the material properties such as compressive strength, elastic modulus, interface bond strength, creep constant, and drying shrinkage was investigated by testing cylinders and beams for a three-week period in a constant-temperature chamber. Development of shrinkage-induced strains in a PM-PCC composite beam was determined. In the analytical part of the study, two analytical solutions were used to compare the experimental results with the analytically predicted values. One analysis method was of an exact type but could not consider the effect of creep. The other analysis method was rather approximate in nature but the creep effect was included. Comparison between the analytical and the experimental results showed that both analytical procedures resulted in stresses that were in fair agreement with the experimentally determined values. It may be important to consider the creep effect to estimate shrinkage-induced stresses at early ages.

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