• Title/Summary/Keyword: plate mill

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The Prediction and Control of Plate Mechanical Properties By the Analysis of Temperature History on ROT in Hot Strip Mill (열연 권취중 냉각이력 해석을 통한 재질예측 및 제어기술 개발)

  • Lee, J.H.;Kim, H.J.;Kim, Jae-Bu;Im, Y.R.;Lee, J.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.111-113
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    • 2007
  • The Mechanical properties of steel in hot strip mill were associated with the alloy composition, plastic deformation, cooling history and so on. In the case of the same alloy composition and deformation conditions, cooling history on ROT (run out table) is the main factor in affecting mechanical properties of steel, especially, in carbon steel. On ROT, the steel undergoes under various kinds of cooling conditions such as radiation, convection by air, water and wetting zone. The coiling temperature (CT) of the steel is also important factor in affecting mechanical properties. But with the same CT, the mechanical properties of steel can be different because the temperature history of cooling is more important factor than CT itself. In this study, we have studied the relations between temperature history and mechanical properties of steel and then the predicted mechanical properties have compared with the measured values.

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A Study on the roll gap set-up at top-end in plate rolling using finite element analysis (유한요소해석을 이용한 후판 압연공정의 선단부 롤갭 설정연구)

  • Yim, H.S.;Jang, J.H.;Choi, M.K.;Seo, J.H.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.252-255
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    • 2009
  • The roll gap set-up in the finishing mill is one of the most important technologies in the hot plate rolling process. As the target thickness can be obtained by the correct set-up of the roll gap, improving the roll gap set-up technology is very critical for plate thickness accuracy. The main cause of thickness variation in hot plate mills is the non-uniform temperature distribution along the length of the slab. The objective of this study is to adjust the roll gap set-up for the thickness accuracy of plate in hot rolling process considering top-end temperature drop. Therefore this study has concentrated on determining the correct amounts of roll gap to compensate thickness variation due to top-end temperature drop. The off-line simulation of compensated roil gap significantly decreases top-end thickness variation.

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Development of On-line Temperature Prediction Model for Plate Rolling (후판 압연의 온라인 온도예측 모델 개발)

  • 서인식;이창선;조세돈;주웅용
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.283-292
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    • 1999
  • Temperature prediction model was developed for on-line application to plate rolling mills of POSCO. The adequate boundary conditions of heat transfer coefficients were obtained by comparing the predicted temperature with the measured temperatures taken by measuring system in plate rolling mill of POSCO. In obtaining the boundary condition which minimize the mean and standard deviation of the difference between prediction and measurement, orthogonal array for experimental design was used to reduce the calculation time of large data set. To predict the temperature drop at four edge of plate in one dimensional model, the energy change by heat transfer though directions perpendicular to thickness direction was treated like that by deformation. And the heat transfer through four edge directions was inferred from that through thickness direction with two coefficients of depth and severity of temperature drop at the edge. The boundary condition for the depth and severity of temperature drop were also determined using the measured temperature.

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A development of torque sensor using telemeter techniques (Telemeter방식 torque 센서 개발)

  • 김수광;김태용
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.1204-1208
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    • 1991
  • This paper describes the 2-channel telemeter system using AM(Amplitude Modulation) - FM (Frequency Modulation) techniques suitable for measurement of spindle torque by strain gage. In order to evaluate the developed system, the model tests were performed for test specimens. The developed system was installed on the plate mill and it was possible to measure and analyze the torque signal of spindle,

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Study on die plate design and machining using the 3D CAD/CAM system (3D CAD/CAM을 활용한 다이 플레이트의 설계 및 가공)

  • Chio Kye-Kwang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.4
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    • pp.550-553
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    • 2006
  • This study used the 3D CAD/CAM system in manufacturing die plates to improve productivity. UG NX 3.0 was used as 3D CAD/CAM software, with the created NC code transmitted to the CNC Milling and Wire Cut Electric Discharge machine. The die plate was then automatically machined.

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The Effect on the Thickness Variation According to Rolling Condition and Temperature Drop At Top-end in Plate Rolling (후판 압연 시 공정변수 및 선단부의 온도저하가 두께편차에 미치는 영향)

  • Yim, H.S.;Joo, B.D.;Lee, H.K.;Seo, J.H.;Moon, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.22 no.1
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    • pp.16-22
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    • 2009
  • The rolling process is an efficient and economical approach for the manufacturing of plate metals. In the rolling process, the temperature variation is very critical for plate thickness accuracy. The main cause of thickness variation in hot plate mills is the non-uniform temperature distribution along the length of the slab. Also the exit plate thickness is mainly affected by the rolling conditions such as mill modulus, plate thickness and plate width. Hence the thickness variation in top-end is also dependent on these factors. Therefore this study has concentrated on determining the correct amounts of thickness variation due to top-end temperature drop and process parameters.

A study for Development of Moving Multi-Head Printing System (다헤드 이송형 프린팅 시스템 개발에 관한 연구)

  • Noh, Hyo-Won;Kim, Ho-Kyoung;Kim, Rea-Soo;Song, Si-Myoung;Sin, Hun-Joo
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.419-423
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    • 2008
  • This study is regarding to the Print System recording the information for the treatment on vessel steel plate in the process Ship Drying on moving without stopping. The print head accepts the locating information of moving steel plate sensored in sensor and It is aimed for the construction of facilities that the print head prints the information of maps, letters and signals for treatment on Steel plate surface on moving.

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Effect of Non-Metallic Inclusions and Hot Rolling Process Parameters on Hydrogen Induced Cracking of Linepipe Steels (라인파이프 강재의 수소유기균열에 미치는 열간압연 공정변수의 영향)

  • Koh, Seong Ung;Jung, Hwan Gyo;Kang, Ki Bong
    • Korean Journal of Metals and Materials
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    • v.46 no.4
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    • pp.257-266
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    • 2008
  • AHydrogen induced cracking (HIC) was phenomenologically studied in terms of the effect of nonmetallic inclusions and hot rolling process parameters. By comparing the level of non-metallic inclusions in two different kinds of commercial grade steels having different HIC resistance, the role of non-metallic inclusions in HIC occurrence was investigated. Change in inclusion morphology and distribution during hot rolling was also studied throughout slab, rolling at austenite recrystallization region (roughing mill; RM) and rolling at austenite non-recrystallization region (finish mill; FM). In addition, the contribution of RM and FM parameters to HIC was investigated from the standpoint of change in inclusion morphology during hot rolling processes. As a result, HIC was closely related to the separation of large complex inclusion during hot rolling process. Large complex inclusions originated from the improper Ca treatment, after which equilibrium composition of slag should have resulted in eutectoid composition. By controlling the equilibrium slag composition equivalent to eutectoid one, HIC resistance could be improved due to the reduced size of inclusions. In addition, change in reduction/pass in RM had an effect on HIC resistance of steels while that in FM did not. Increase in the reduction/pass in the latter stage of RM improved HIC resistance of steels by enhancing the void enclosure around inclusions.

Improvement of Cooling Water Quality by Corrosion and Scale Inhibitor (부식 및 스케일 억제제에 의한 냉각수 수질향상)

  • Jo, Kwan-Hyung;Woo, Dal-Sik;Hwang, Byung-Gi
    • Journal of Environmental Science International
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    • v.18 no.2
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    • pp.187-195
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    • 2009
  • This study was investigated to control the corrosion and scale at the cooling water system in steel works. Laboratory and field tests were performed for the indirect cooling water system of plate mill. Throughout the experiment, various factors such as leakage of pipes, heating rate and capacity, and the reaction between existing and substitute inhibitors were carefully monitored. The results showed that the harmful effect of high temperature could be minimized, and satisfactory corrosion/scale controls were effectively achieved using inhibitor, even at the increased temperature of $80^{\circ}C$. The batch and field tests in the gas scrubbing cooling water system of blast furnace and cooling water system of corex plant indicated that the new inhibitor was more effective for the prevention of corrosion and scale than the existing one.

Development & Application of New Multi-Purpose Rolling Oil (일반강, SiliconSteel, StainlessSteel겸용 수용성 냉간압연유의 개발 및 적용)

  • SONG K. B.;KWOUN G. J.;KIM M. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.261-267
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    • 2004
  • Current steel makers are trying to develop new manufacturing process to secure price competition and to improve productivity by testing a various kinds of rolling condition of several kinds of steel at TCM. Accordingly, Reverse Mill operation for Stainless steel is changing to TCM operation and furthermore, even general carbon steel and electric steel plate are requested to be worked at TCM simultaneously. By these changing of rolling condition, it become to be necessary to develop new water-soluble cold rolling oil that has a characteristics to be suitable for various working condition and in this report, we would like to mention lubrication condition to fulfill requested characteristics of each steels and development and applying result of multi-purpose water-soluble cold rolling oil which has such an lubrication property.

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