• Title/Summary/Keyword: plate making

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A Development on the Non-Photomask Plate Making Technology for Screen Printing (III) (포토마스크가 필요 없는 스크린 제판 기술 개발(III))

  • Kang, Hyo-Jin;Park, Kyoung-Jin;Kim, Sung-Bin;Nam, Su-Yong;Ahn, Byung-Hyun
    • Journal of the Korean Graphic Arts Communication Society
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    • v.26 no.2
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    • pp.55-64
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    • 2008
  • We designed a UV-LED exposure system which has 365nm dominant wavelength due to the environment-friendly and economical maskless screen plate making. And the photoresist applied on the screen stretched was exposed without mask by beam projector with UV-LED light source. Then it was developed by air spray with $1.7\;kgf/cm^2$ of injection pressure. The pencil hardness and solvent resistance of curing photoresist film were excellent as those of conventional photoresist film and the maximum resolution of line image formed by maskless screen plate making. was $100{\mu}m$, so we could establish the possibility of environment-friendly maskless screen plate making technology. But the sharpness of the patterns were ${\pm}40{\mu}m$ since the exposure system for maskless plate making has weak light intensity and the diffusion of light.

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A Study on the Maskless Plate Making Technology for Screen Printing(I) (Maskless용 스크린 제판 기술 연구(I))

  • Lee, Mi-Young;Park, Kyoung-Jin;Nam, Su-Yong
    • Journal of the Korean Graphic Arts Communication Society
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    • v.26 no.1
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    • pp.73-85
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    • 2008
  • We have manufactured a photoresist which has excellent dispersity and good applying property due to 330cps of viscosity for environment-friendly and economical maskless screen plate making. And the photoresist applied on the screen stretched was exposed without mask by beam projector with CRT light source. Then it was developed by air spray with $1.7kgf/cm^2$ of injection pressure. The pencil hardness and solvent resistance of curing photoresist film were worse than those of conventional photoresist film and the maximum resolution of line image formed by maskless screen plate making was 0.5 mm since the exposure system for maskless plate making has weak light intensity and the diffusion of light. But we could obtain maskless screen plate which has sharp edges of line image and confirm a possibility of dry development process by air spray method.

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Development of Automatic Making System of a Frame Element for Flame Prevention (화염방지장치용 프레임 엘리멘트의 자동제작장치의 개발)

  • Kim, Gab-Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.56-63
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    • 2006
  • This paper describes the development of automatic making system of a frame element for flame prevention. The frame element is made by turning a thin plate and a formed plate on the small pipe. The couple plate(two plates) should be pulled with constant farce to manufacture a good frame element. This is because if the gap between one couple plate and other couple plate is different, it will not prevent flame. In this paper, the automatic making system of a frame element for flame prevention was made, and which could automatically manufacture a frame element. The characteristic test of the made frame element by that system was performed, and its result was very good.

Characteristics of Strengthening for Thin Metals by Laser Beam (레이저 빔에 의한 박판금속의 강화특성)

  • Yang, Se-Young;Choi, Seong-Dae;Kim, Gi-Man;Jun, Jea-Mok;Gong, Byeong-Chae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.216-223
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    • 2010
  • The general way to process the surface by means of the laser was heat treatment for strengthening the surface hardness. They have used the laser for changing the property of the surface, especially for metal. Generally, it is recent increasing tendency to use the thin plate panel for making things smaller and lightweight. However, thin plate should be strengthened or let the thin plate panel have moment of inertia by means of engraving the groove or wave on them for lightweight and strengthening. Therefore it is expected that the thin plate panel can be harder and more stable through processing the metal surface by laser beam irradiation and the hardness of thin plate possibly can be also changed how many parts of them are harden. Through this research, it can be grasped how the hardness and mechanical characteristic changes according to width and depth of groove by laser affect the max stress by the ratio of $A_H/A_T$ (hardening area/total area) and characteristic of displacement and structural characteristic for making the thin plate harder by the strengthening metal surface of thin plate by laser through the experiment and analysis of FEA can be presented.

Tool path planning of hole-making operations in ejector plate of injection mould using modified shuffled frog leaping algorithm

  • Dalavi, Amol M.;Pawar, Padmakar J.;Singh, Tejinder Paul
    • Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.266-273
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    • 2016
  • Optimization of hole-making operations in manufacturing industry plays a vital role. Tool travel and tool switch planning are the two major issues in hole-making operations. Many industrial applications such as moulds, dies, engine block, automotive parts etc. requires machining of large number of holes. Large number of machining operations like drilling, enlargement or tapping/reaming are required to achieve the final size of individual hole, which gives rise to number of possible sequences to complete hole-making operations on the part depending upon the location of hole and tool sequence to be followed. It is necessary to find the optimal sequence of operations which minimizes the total processing cost of hole-making operations. In this work, therefore an attempt is made to reduce the total processing cost of hole-making operations by applying relatively new optimization algorithms known as shuffled frog leaping algorithm and proposed modified shuffled frog leaping algorithm for the determination of optimal sequence of hole-making operations. An industrial application example of ejector plate of injection mould is considered in this work to demonstrate the proposed approach. The obtained results by the shuffled frog leaping algorithm and proposed modified shuffled frog leaping algorithm are compared with each other. It is seen from the obtained results that the results of proposed modified shuffled frog leaping algorithm are superior to those obtained using shuffled frog leaping algorithm.

Two-dimensional Unsteady Thermal Stresses in a partially heated infinite FGM Plate (부분 가열된 무한 경사기능재료 판의 2차원 비정상 열응력)

  • Kim, Kui-Seob
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.15 no.2
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    • pp.9-17
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    • 2007
  • A Green's function approach based on the laminate theory is adopted for solving the two-dimensional unsteady temperature field and the associated thermal stresses in an infinite plate made of functionally graded material (FGM). All material properties are assumed to depend only on the coordinate x (perpendicular to the surface). The unsteady heat conduction equation is formulated into an eigenvalue problem by making use of the eigenfunction expansion theory and the laminate theory. The eigenvalues and the corresponding eigenfunctions obtained by solving an eigenvalue problem for each layer constitute the Green's function solution for analyzing the two-dimensional unsteady temperature. The associated thermoelastic field is analyzed by making use of the thermal stress function. Numerical analysis for a FGM plate is carried out and effects of material properties on unsteady thermoelastic behaviors are discussed.

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Development of the Automation System in the Plate Warehouse (후판제품창고 자동화 시스템 개발)

  • 박영환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.220-226
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    • 1999
  • In automatization of a warehouse for plate products, the selecting control of the number of steel plates to be lifted by a lifting magnet crane and the roller table control of steel plates being transported on are indispensible key technolgies. POSCO had developed these elementary technologies for the product warehouse of the plate mill in Pohang Works and succeeded in making the operation of the large-scale warehouse for plate products.

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Injection Mold of Through Plate Type for Recycling (재생 관통형 형판구조의 사출금형 개발)

  • 송준엽;박태원;재덕근;정영득
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.123-129
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    • 2003
  • Recently, the life cycle of products is rapidly shortened and then the disposal of the used mold applied in development of the product is a difficult thing. In this study, we proposed the feasibility of new three plate type mold structure for recycling by analyzing of the existing standard mold base. And in order to apply new three plate mold structure in mold design and making. we constructed the specifications for mold parts such as runner stripper plate, cavity plate, core plate and slide core unit. Also, we confirmed the possibility of recycling mold base by testing a used three plate mold for audio front panel.

A Development on the Non-Photomask Plate Making Technology for Screen Printing (II) (포토마스크가 필요 없는 스크린 제판 기술 개발(II))

  • Park, Kyoung-Jin;Kang, Hyo-Jin;Kim, Sung-Bin;Nam, Su-Yong;Ahn, Byung-Hyun
    • Journal of the Korean Graphic Arts Communication Society
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    • v.26 no.2
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    • pp.45-54
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    • 2008
  • We have manufactured a photoresist which has excellent dispersity and good applying property due to 330 cps of viscosity for environment-friendly and economical maskless screen plate making. And the photoresist applied on the screen stretched was exposed with mask by UV-LED light source so we could manufacture the photoresist which proper for the UV light source. And it was developed by air spray with $1.7\;kgf/cm^2$ of injection pressure. Because of the excellence of power and resolution of the UV-LED light sourse, the pencil hardness and solvent resistance of curing photoresist film were excellent as those of conventional photoresist film. Moreover the $100{\mu}m$-width stripe image which has sharp edges was formed. So we confirmed a possibility of dry development process by air spray method.

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A Transformation of Image Density making a Method of Plate in Printing a Gravure (제판방식에 의해 구분된 Gravure 인쇄의 농도 변화)

  • Jun, Joon-Bae;Shin Joong-Soon;Kang, Young-Reep
    • Journal of the Korean Graphic Arts Communication Society
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    • v.20 no.2
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    • pp.69-83
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    • 2002
  • This research attempts on plate making for gravure. Direct Hard Dot Method, Helio Kliso Graph, and Laser TB Dot; these three method are the most popular in Korea. For examining ink transmission, three plates were made in the above three different way for the same manuscript and were printed under the same condition. After printing speed was also varied into 150line/inch, 175line/inch, and 200line/inch, ink transmission was examined too. After printing the same manuscript with the above three method then the researcher examined level of ink transmission. Printing lines shows that Laser TB Dot Method and Direct Hard Dot Method were favorable level, while there was big differences of state of Helio Kliso Graph plate.

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