• Title/Summary/Keyword: plant engineering process

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Optimization of an Ozone-based Advanced Oxidation Process for the Simultaneous Removal of Particulate Matters and Nitrogen Oxides in a Semiconductor Fabrication Process (반도체 제조공정 미세먼지-질소산화물 동시 저감을 위한 오존 고속산화공정 최적화 연구)

  • Uhm, Sunghyun;Lee, Seung Jun;Ko, Eun Ha;Hong, Gi Hoon;Hwang, Sangyeon
    • Applied Chemistry for Engineering
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    • v.32 no.6
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    • pp.659-663
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    • 2021
  • 10 m3/min (CMM) multi-pollutants abatement system was successfully developed by effectively integrating ozone oxidation, wet scrubbing, and wet electrostatic precipitation for the simultaneous removal of particulate matters (PMs) and NOx in a semiconductor fabrication process. The sophisticated control and optimization of operating parameters were conducted to maximize the destruction and removal efficiency of NOx. In particular, the stability test of a wet electrostatic precipitator was carried out in parallel for 30 days to validate the reliability of core parts including a power supply. An O3/NO ratio, which is the most important operating parameter, was optimized to be about 1.5 and the optimization of wet scrubbing with a reducing agent made it possible to analyze the contribution of neutralization reaction.

A Standard Way of Constructing a Data Warehouse based on a Neutral Model for Sharing Product Dat of Nuclear Power Plants (원자력 발전소 제품 데이터의 공유를 위한 중립 모델 기반의 데이터 웨어하우스의 구축)

  • Mun, D.H.;Cheon, S.U.;Choi, Y.J.;Han, S.H.
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.1
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    • pp.74-85
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    • 2007
  • During the lifecycle of a nuclear power plant many organizations are involved in KOREA. Korea Plant Engineering Co. (KOPEC) participates in the design stage, Korea Hydraulic and Nuclear Power (KHNP) operates and manages all nuclear power plants in KOREA, Dusan Heavy Industries manufactures the main equipment, and a construction company constructs the plant. Even though each organization has a digital data management system inside and obtains a certain level of automation, data sharing among organizations is poor. KHNP gets drawing and technical specifications from KOPEC in the form of paper. It results in manual re-work of definition and there are potential errors in the process. A data warehouse based on a neutral model has been constructed in order to make an information bridge between design and O&M phases. GPM(generic product model), a data model from Hitachi, Japan is addressed and extended in this study. GPM has a similar architecture with ISO 15926 "life cycle data for process plant". The extension is oriented to nuclear power plants. This paper introduces some of implementation results: 1) 2D piping and instrument diagram (P&ID) and 3D CAD model exchanges and their visualization; 2) Interface between GPM-based data warehouse and KHNP ERP system.

Analysis of the TPP(Texturization of Plant Protein) Production Process Using Twin Screw Extruder (2축 압출기를 이용한 식물성 단백질의 조직화(TPP)제조공정 분석에 관한 연구)

  • Song, D.B.;Koh, H.K.;Kim, Y.H.
    • Journal of Biosystems Engineering
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    • v.19 no.1
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    • pp.42-49
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    • 1994
  • Texturization of plant protein means the physical or chemical recomposition method of plant protein damaged during the extracting process of soybean oil. As a stable protein supplement, substituted for meat, needs of texturized products have been increased. Twin screw extruder is a very effective tool for texturization process as a physical method. This research, using defatted soy flour as raw material and twin screw extruder manufactured in domestic, showed that plant protein was texturized successfully on the operating conditions of barrel temperature of $120{\sim}140^{\circ}C$, material feed rate of 30~36kg/hr and water content of 20~25%. It also showed that the shape of die affected the texturization continuity.

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Modeling of the Drying Process in Paper Plants

  • Hwang, Ki-Seok;Yeo, Yeong-Koo;Yi, Sung-Chul;Dongjun Seo;Hong Kang
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.5
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    • pp.53-61
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    • 2003
  • In this study a model for the drying process in paper production plants was developed based on the mass and heat balances around drying cycles. Relationships for the heat transfer coefficients between the web and the air as well as between the drying cylinder and the web were extracted from the closed-loop plant operation data. It was found that the heat transfer coefficients could be represented effectively in terms of moisture content, basis weight and reel velocity. The effectiveness of the proposed model was illustrated through numerical simulations. From the comparison with the operation data, the proposed model represents the paper plant being considered with sufficient accuracy.

Robust process fault diagnosis with uncertain data

  • Lee, Gi-Baek;Mo, Kyung-Joo;Yoon, En-Sup
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10a
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    • pp.283-286
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    • 1996
  • This study suggests a new methodology for the fault diagnosis based on the signed digraph in developing the fault diagnosis system of a boiler plant. The suggested methodology uses the new model, fault-effect tree. The SDG has the advantage, which is simple and graphical to represent the causal relationship between process variables, and therefore is easy to understand. However, it cannot handle the broken path cases arisen from data uncertainty as it assumes consistent path. The FET is based on the SDG to utilize the advantages of the SDG, and also covers the above problem. The proposed FET model is constructed by clustering of measured variables, decomposing knowledge base and searching the fault propagation path from the possible faults. The search is performed automatically. The fault diagnosis system for a boiler plant, ENDS was constructed using the expert system shell G2 and the advantages of the presented method were confirmed through case studies.

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Systems Engineer Program for Practical Nuclear Power Plant Engineering Education (실용적인 원전공학 교육을 위한 시스템즈 엔지니어 프로그램)

  • Chang, Choong-koo;Jung, Jae-cheon;DIA, Aminata
    • Journal of the Korean Society of Systems Engineering
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    • v.11 no.2
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    • pp.31-40
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    • 2015
  • KEPCO International Nuclear Graduate School (KINGS) is dedicated to nurturing leadership-level professionals in nuclear power plant (NPP) engineering. KINGS have designed curriculum based on two philosophies. First, we balance aspects of discipline engineering, specialty engineering, and management engineering in the framework of systems engineering. Second, KINGS have designed the curriculum so that students can learn and experience the know-what, know-how and know-why level knowledge of NPP engineering and management. The specialization programs are opened during the 2nd year for 3 trimesters and those are a process of learning through practical project courses. The objectives of the specialization programs are to help students to learn the NPP life cycle technologies in highly structured and systematic ways. The systems engineer program (SEP) is one of the specialization programs. A practical case of the SEP which was applied to the project course for the NPP electric power system design education will be elaborated in this paper.

Modeling of a Small Group Scale TMR Plant for Beef Cattle and Dairy Farm in Korea(I) - Development of TMR Plant Model - (한우 및 낙농 단지용 소형 TMR 플랜트 모델 개발(I))

  • Ha, Yu-Shin;Hong, Dong-Hyuck;Park, Kyung-Kyoo
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.342-350
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    • 2009
  • Currently TMR feed produced in commercial plant is one of the major source to feed cattle for both beef and dairy farm. However, because of lack of cutting and mixing system for utilizing domestic produced firmly baled round roughage in commercial TMR plant, these commercial TMR feed can not satisfy to farmers both in quality and price points of view. In order to solve these problems, a farm group size TMR plant model was developed in this study. The model plant was consist of round bale receiving and cutting system, pneumatic conveying system for transfer the roughage which was cut at the cutter to TMR mixer through pneumatic conveyor, TMR mixer enable to soften the stiff rice strew and to mix with other ingredients, finished feed bin which can be transfer to either packing system or individual farm, packing system by tycon bag which contains 400 kg unit and bulk unloading system to individual farmer. Also, a simulation model ARENA was applied to the model system in order to evaluate and check the production rate in each unit process and operation rate of total system and to find out if there are any clogged unit system obstructing the smooth flow of the total process flow. Processing cycle for produce one batch of the model plant was less than 30 minutes. Thus, it will take less than four hours for producing 16 tons per day equivalent to 1,000 beef cattle's daily feed.

A Study on Process Management Method of Offshore Plant Piping Material using Process Mining Technique (프로세스 마이닝 기법을 이용한 해양플랜트 배관재 제작 공정 관리 방법에 관한 연구)

  • Park, JungGoo;Kim, MinGyu;Woo, JongHun
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.2
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    • pp.143-151
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    • 2019
  • This study describes a method for analyzing log data generated in a process using process mining techniques. A system for collecting and analyzing a large amount of log data generated in the process of manufacturing an offshore plant piping material was constructed. The analyzed data was visualized through various methods. Through the analysis of the process model, it was evaluated whether the process performance was correctly input. Through the pattern analysis of the log data, it is possible to check beforehand whether the problem process occurred. In addition, we analyzed the process performance data of partner companies and identified the load of their processes. These data can be used as reference data for pipe production allocation. Real-time decision-making is required to cope with the various variances that arise in offshore plant production. To do this, we have built a system that can analyze the log data of real - time system and make decisions.

A study on the Dioxin behavior in the process of representative pyrolysis/gasfication/melting plant (대표적인 열분해가스화 용융시설의 공정별 다이옥신 배출거동에 관한 연구)

  • Shin, Chan-Ki;Shin, Dae-Yun
    • Journal of environmental and Sanitary engineering
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    • v.22 no.1 s.63
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    • pp.1-16
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    • 2007
  • The incineration process has commonly used for wastes amount reduction and thermal treatments of pollutants as the technologies accumulated. However, the process is getting negative public images owing to matter of hazardous pollutants emission. Specially dioxins became a main issue and is mostly emitted from municipal solid wastes incineration. In this reason, pyrolysis/gasfication/melting process is presented as a alternative of incineration process. The pyrolysis/gasfication/melting process, a novel technology, is middle of verification of commercial plant and development of technologies in Korea. But the survey about the pollutant emission from the process, and background data in these facilities is necessary. So in this survey, it Is investigated that the behavior of dioxins in three pyrolysis/gasfication/melting plant (S, T, P) of pilot scale. In case of S plant, concentration of dioxins shows high at latter part of cogenerated boiler and stack which are operate on low temperature conditions than a latter parts of pyrolysis and melting furnace which are operate on high temperature condition. Concentration of gas phage dioxins had increased after combusted gas passed cogenerated boiler and this is attributed to react of precursor materials such as chlorobenzene and chlorophenol. Concentration of dioxins in T plant showed lower levels at latter part of cooling equipment which are operate with water spray type on low temperature conditions than a latter parts of gasfied melting furnace which are operate on high temperature condition. Removal efficiency of dioxins at gas treatment equipment was 78.8 %. Concentration of dioxins in P plant was low at latter part of SDA/BF which is operate at low temperature conditions than a latter parts of pyrolysis gasfied chamber which are operate at high temperature condition. Removal efficiency of dioxins of SDA/BF was 85.9 % and therefore, it showed high efficiency at those of stoker type incineration facility. However, concentration of dioxins which emitted at high temperature condition were low in three facilities and satisfied present standard emission level of dioxins. To consider the distribution ratio of dioxins, Particulate phase dioxins at S and P plants showed similar ratio with which shows in current stoker type for middle scale domestic waste incineration facility. It is necessary to continuos monitoring the ratio of distribution of dioxins in T plant in because ratio of gas phage dioxins showed high.