• Title/Summary/Keyword: planetary gear

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Development of Toroidal Type Continuously Variable-Speed Transmission for Agricultural Tractor(1): Transmission Mechanism (트랙터용 토로이달식 무단변속기 개발(1): 변속기 메커니즘)

  • 김의한;이재천
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.218-226
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    • 2002
  • This study was carried out to develop continuously variable-speed transmission(CVT) fur an agricultural tractor. The full-toroidal variator mechanism with flour discs and six rollers was utilized as a device fur changing speed ratio continuously. In system layout design, the sizes of the roller cylinders and the end-load cylinder, which were critical factors for controlling the variator, were designed. The planetary gear unit and six pairs of the gear assemblies were designed to establish the maximum speed of the vehicle at 30 ㎞/hr. In addition, the hydraulic clutch, the silent chain, the hydraulic manifold and the electronic controller were designed. Based on the design, a prototype CVT was developed and tested. Test results show that the CVT developed in this study could successfully provide variable speed of the tractor.

Analysis of Power Transmission Characteristics for Hydro-mechanical Transmission Using Extended Tetwork theory (확장된 네트워크기법을 이용한 정유압 기계식 번속장치의 동력전달 특성해석)

  • Kim, Won;Chung, Soon-Bae;Kim, Hyun-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1426-1435
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    • 1996
  • In this paper. a network theory for generaltransmission systme was extended considering the direction of power flow. Also, a modified network model was suggested for a node with 4 shafts in order to verify the power flow. Based on the extended network theory, a simulation program was developed to analyze a hydro-mecaanical tranmission(HMT) system consistion of two hydrostatic pump motors, severeal planetary gear trains steer differential gear. The simulation result showed that the extendednotwork analysis program develped can predict the power circulation as well as the magnitude of torque and speed for each transmission element and can be used design tool for genaral power transmission system.

Study on Compactness of Gearbox for Wind Turbine using Flexible Pin (유연핀(Flexible Pin) 적용을 통한 풍력발전용 기어박스 경량화 연구)

  • Lee, Ki-Hun;Lee, Geun-Ho;Park, Young-Jun;Nam, Yong-Yun
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.339-342
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    • 2008
  • The gearbox for wind turbine has been increased the size by demanding of bigger power production. The optimal sizing for gearbox is demanded because of limited space on the nacelle. The volume and weight for the gearbox are influenced especially for size of it. Therefore, the purpose of this study investigates the design characteristics using flexible pin of gearbox for minimizing the volume and weight of the gearbox.

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Conceptual Design of 2MW Wind Turbine Generator with Low-speed Gearbox (저속 기어형 2MW급 풍력발전기 개념설계)

  • Sohn, Young-Uk;Kim, Young-Chan;Kim, Young-Whan;Lee, Eung-Chae;Park, In-Soo;Chung, Chin-Wha;Han, Kyung-Suep;Chun, Chung-Whan
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.319-322
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    • 2006
  • Under the national project for the development of 2MW wind energy convert system, we are under development of the prototype of 2MW wind turbine with low speed gearbox. This system adopts low speed gear box with planetary and spur gear and is pitch regulated variable speed type with the synchronous permanent magnet generator. The compromised size of generator in diameter and width are adopted to meet the structural design requirements. In this paper, the concept study for the type, the aerodynamic design for the blade and the details of load calculation will be presented. The detailed characteristics of the system will also be introduced.

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Effects of Bearing Internal Clearance on the Load Distribution and Load Sharing in the Pitch Reducer for Wind Turbines (베어링 내부 틈새가 풍력발전기용 피치 감속기의 하중 분포와 하중 분할에 미치는 영향 분석)

  • Kim, Jeong-Kil;Park, Young-Jun;Lee, Geun-Ho;Kim, Jae-Hoon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.29-35
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    • 2013
  • The pitch reducer consists of several planetary gearsets, and they should have good load distribution over gear tooth flank and load sharing among the planets to improve the durability. This work investigates how bearing internal clearances influence both the load distribution over the gear tooth flank and the planet load sharing. A whole system model is developed to analyze a pitch reducer. The model includes non-linear mesh stiffness of gears, non-linear stiffness of bearings. The results indicate that the face load factor and mesh load factor decrease, and the fatigue life of output shaft bearings increase as bearing internal clearances of output shaft decrease. Therefore, the internal clearance of output shaft bearing must be considered when designing the pitch reducer for wind turbines.

Study of Optimal Design Parameter for Gearbox on Wind Power System (풍력발전시스템용 증속기의 최적화 설계요소에 관한 연구)

  • 이근호;성백주;최용혁
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.737-741
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    • 2003
  • The wind power system is spotlighted as one of the no-pollution power generation systems. The system uses winds as power source that are rotated the blade and the rotating power from blade generate the electricity power. Gearbox needs to transfer the wind powers that have the high-torque-low-speed characteristics to generator that have the low-torque-high-speed characteristics. Because the wind power system generally locates the remote place like seaside or mountainside and the gearbox installs on the limited and high placed space, the gearbox of the wind power system is required the optimal space design and high reliability. In this paper, the structure of the gearbox is proposed to achieve the optimal space and efficiency by compounding the planetary gear train that has the high power density and parallel type gear train that has the long service life. The design parameters that are affected the service life are studied. The gear ratio and face width are investigated as an affected parameter for design sensitivity of service life.

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Swing Noise Reduction of an Excavator (굴삭기의 선회소음 저감)

  • Lee, Soyeon;Won, Hong-In;Kim, Woohyung;Kim, Seongjae;Kim, Indong;Chung, Jintai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.6
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    • pp.391-398
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    • 2015
  • The swing noise of an excavator is reduced in this study. When an excavator is under a swing motion, it produces the annoying noise which is required to be reduced. To identify the characteristics of the swing noise, the signals of noise and vibration from an excavator are measured during the swing motion. From the variation of the driving motor speed, the noise and vibration signals are picked up and plotted in the waterfall plots. From the waterfall plots, we identify the frequency components corresponding to the driving motor frequency, the gear mesh frequency of the planetary gear, and their harmonics. In addition, the natural frequencies and modes of the center frame are extracted by using the experimental modal test. It is found that the swing noise is amplified when the gear mesh frequencies coincide with the natural frequencies of the center frame. To reduce the swing noise, the structural modification is performed to the center frame. Finally, it is observed that the noise is considerably reduced by the structural modification.