• Progress in Superconductivity
• /
• 제8권1호
• /
• pp.108-112
• /
• 2006

We fabricated Bi-2212/$SrSO_4$ bulk superconductors by the casting process and evaluated the effects of the powder mixing method and annealing temperature on the texture, microstructure, and critical current. In the process, the Bi-2212 powders were mixed with $SrSO_4$ by hand-mixing(HM) and planetary ball milling(PBM) method and then the powder mixtures were melted at $1100^{\circ}C{\sim}1200^{\circ}C$, solidified, and annealed. We observed that the rod made by the PBM had a more homogeneous microstructure and smaller $SrSO_4$ and second phases than that of the rod made by the HM, resulting in increased $I_c$. The $I_c$ of the rod also depended on the annealing temperature and the highest $I_c$ was obtained to be 200 A when prepared by HM at $1200^{\circ}C$ and annealed at $810^{\circ}C$ which is probably due to the moderate density and 2212 texture and the smaller and less second phase compared to that at higher temperature. The possible causes of the variations of $I_c$ with the powder mixing method and annealing temperature were related to the microstructural evolution based on the SEM, EPMA, and DTA analyses.

• 한국진공학회:학술대회논문집
• /
• 한국진공학회 2011년도 제40회 동계학술대회 초록집
• /
• pp.277-277
• /
• 2011

Mo-Cu 합금은 고강도이고 우수한 열전도성 및 전기전도성를 가지는 특성이 있어 현재 방열소재, 반도체 부품, 자동차 부품 등 여러 응용분야에서 연구가 활발히 진행되고 있다. 본 연구에서는 서로 고용성이 없는 Mo-Cu 합금을 제조하기 위해서 Mo, Cu 분말을 PBM (Planetary Ball Milling) 방법을 이용하여 제조 하였으며, 제조된 분말은 SPS (Spark Plasma Sintering) 공정을 이용하여 소결체를 제조하였다. Mo-Cu의 조성 변화는 Cu의 함유량을 각각 5at%Cu, 10at%Cu, 20at%Cu로 조절하여 수행하였으며, PBM 의 공정 변수로 회전수(RPM), 볼과 분말의 비율, 분산제의 양, 볼밀 시간, 분위기 변화를 주어 최적조건을 얻기 위한 실험을 진행하였다. PBM 방법을 이용하여 제조한 분말은 PSA (Particle Size Analysis)에 의해 분말의 크기를 측정하고 EDS(Energy Disperse X-ray Spectrometer) 분석에 의해 조성을 확인하였으며, XRD (X-Ray Diffraction) 분석에 의해 Cu peak이 사라지는 조건을 PBM의 최적조건으로 잡고 실험을 진행하였다. 소결체를 고밀도화하기 위해 소결공정을 SPS 방식으로 하였으며 소결체의 경도, 내마모성, 마찰계수 일함수 등을 분석하기 위해 소결체의 크기를 직경 30 mm 및 두께 5 mm로 설계하였고, 소결 공정 변수로 소결온도를 각각 $900^{\circ}C$, $1000^{\circ}C$, $1100^{\circ}C$, 소결압력을 50MPa, 60MPa, 70MPa, 유지시간을 0분, 10분, 20분으로 차이를 주어, 소결체의 밀도차이와 물성차이를 분석하였다. 그 결과 PBM의 최적조건으로는 5at%Cu 에서는 10h, 10at%Cu, 20at%Cu 에서는 20h의 최적의 밀링 시간을 확인하였고, 다른 공정 변수의 최적조건으로는 회전수 300RPM, 10:1의 볼과 분말 비, 분산제 4wt%, Ar 분위기라는 조건을 얻을 수 있었다. 각각의 공정변수 변화에 따른 소결체 최적밀도 달성조건, 소결체 물성 및 전기적 특성 등의 상관관계에 관하여 보고한다.

• 한국분말재료학회지
• /
• 제19권4호
• /
• pp.291-296
• /
• 2012

In the present work, Al-$B_4C$ composite powders were fabricated using a mechanical milling process and its milling behaviors and mechanical properties as functions of $B_4C$ sizes ( $100{\mu}m$, 500 nm and 50 nm) and concentrations (1, 3 and 10 wt.%) were investigated. For achieving it, composite powders and their compacts were fabricated using a planetary ball mill machine and magnetic pulse compaction technology. Al-$B_4C$ composite powders represent the most uniform dispersion at a milling speed of 200 rpm and a milling time of 240 minutes. Also, the smaller $B_4C$ particles were presented, the more excellent compositing characteristics are exhibited. In particular, in the case of the 50 nm $B_4C$ added compact, it showed the highest values of compaction density and hardness compared with the conditions of $100{\mu}m$ and 500 nm additions, leading to the enhancement its mechanical properties.

• 한국재료학회지
• /
• 제23권7호
• /
• pp.353-358
• /
• 2013

To improve coating ability and the life of the coating, Ti based composite materials with hydroxyapatite(HA) should be developed. The raw materials of Ti-26wt%, Nb-1wt%, and Si with 10wt% HA were mixed for 24 h by a mixing machine and milled for 1 h to 6 h by planetary mechanical ball milling. Ti-26%Nb-1%Si-(10%HA) composites, composed of nontoxic elements, were fabricated successfully by spark plasma sintering(SPS) at $1000^{\circ}C$ under 70MPa. The relative density of the sintered Ti-Nb-Si-HA composites using the 24 h mixed powder, and the 6 h milled powder, was 91% and 97 %, respectively. The effects of HA contents and milling time on microstructure and mechanical properties were investigated by SEM and hardness tester, respectively. The Vickers hardness of the composites increased with increasing milling time and higher HA content. The Young's modulus of the sintered Ti-26%Nb-1%Si-10%HA composite using the 6 h-milled powder was 55.6 GPa, as obtained by compression test. Corrosion resistance of the Ti-26wt%Nb-1wt%Si composite was increased by milling and by the addition of 10wt%HA. Wear resistance was improved with increasing milling time. Biocompatibility of the Ti-Nb-Si alloys was improved by the addition of HA.

• 한국재료학회지
• /
• 제23권2호
• /
• pp.98-103
• /
• 2013

$Mg_{3-x}Zn_xSb_2$ powders with x = 0-1.2 were fabricated by mechanical alloying in a planetary ball mill with a speed of 350 rpm for 24 hrs and then hot pressed under a pressure of 70 MPa at 773 K for 2 hrs. It was found that there were systematic shifts in the X-ray diffraction peaks of $Mg_3Sb_2$ (x = 0) toward a higher angle with increasing Zn for both the powder and the bulk sample and finally the phase of $Mg_{1.86}Zn_{1.14}Sb_2$ was formed at the Zn content of x = 1.2. The $Mg_{3-x}Zn_xSb_2$ compounds had nano-sized grains of 21-30 nm for the powder and 28-66 nm for the hot pressed specimens. The electrical conductivity of hot pressed $Mg_{3-x}Zn_xSb_2$ increased with increasing Zn content and temperature from 33 $Sm^{-1}$ for x = 0 to 13,026 $Sm^{-1}$ for x = 1.2 at 323 K. The samples for all the compositions from x = 0 to x = 1.2 had positive Seebeck coefficients, which decreased with increasing Zn content and temperature, which resulted from the increased charge carrier concentration. Most of the samples had relatively low thermal conductivities comparable to the high performance thermoelectric materials. The dimensionless figure of merit of $Mg_{3-x}Zn_xSb_2$ was directly proportional to the Zn content except for the compound with Zn = 1.2 at high temperature. The $Mg_{3-x}Zn_xSb_2$ compound with Zn = 0.8 had the largest value of ZT, 0.33 at 723 K.

• 한국분말재료학회지
• /
• 제20권3호
• /
• pp.215-220
• /
• 2013

In the present work, 6061 Al-$B_4C$ sintered composites containing different $B_4C$ contents were fabricated and their characteristic were investigated as a function of sintering temperature. For this, composite powders and their compacts with $B_4C$ various contents from 0 to 40 wt.% were fabricated using a planetary ball milling equipment and cold isostatic pressing, respectively, and then they were sintered in the temperature ranges of 580 to $660^{\circ}C$. Above sintering temperature of $640^{\circ}C$, real density was decreased due to the occurrence of sweat phenomena. In addition, it was realized that sinterability of 6061Al-$B_4C$ composite material was lowered with increasing $B_4C$ content, resulting in the decrease in its real density and at the same time in the increment of porosity.

• 한국결정성장학회지
• /
• 제9권5호
• /
• pp.516-520
• /
• 1999

유형성 볼밀을 사용하여 순수한 철분말 암모니아가스 분위기 중에서 기계적 합금화(MA) 처리를 하였다. 그 결과 질소함량이 23 at% 까지 준안정 질화철 분말을 얻을 수 있었다. 질화철 분말의 생성상은 질소 함량이 14.5 at% N 이하의 경우 bcc과포화 고용체가, 20.8 at% N에서는 고온에서 안정한 비평형 hcp 결정 분말이었다. MA법으로 제조한 Fe-N계 분말의 포화 자화는 질소농도가 증가함에 따라 단조로운 감소를 보였으며 보고된 bct 질화철에서의 포화자화값 증가와 대조적인 결과를 나타냈다. 질소원자 주위의 상세한 를 조사하기 위하여 중성자 회절 실험을 행하였다. 그 결과, 9.5 at% N의 질화철 분말의 경우 질소원자 주위의 철원자의 배위수는 3.9이었으며, 이러한 결정구조해석 결과로부터 질소원자는 철원자로 이루어진 4면체의 중심에 위치하고 있는 것으로 판단되었다.

• 한국세라믹학회지
• /
• 제53권6호
• /
• pp.652-658
• /
• 2016

Gadolinium zirconate, $Gd_2Zr_2O_7$, is one of the most versatile oxides among the new thermal-barrier-coating (TBC) materials for replacing conventional yttira-stabilized zirconia (YSZ). $Gd_2Zr_2O_7$ exhibits excellent properties, such as low thermal conductivity, high thermal expansion coefficient comparable with that of YSZ, and chemical stability at high temperature. In this study, bulk and coating specimens with $Gd_{2-x}Zr_{2+x}O_{7+0.5x}$ (x = 0.0, 0.5, 1.0) compositions were fabricated in order to examine the characteristics of this gadolinium zirconate system with different Gd content for TBC applications. Especially, coatings with $Gd_{2-x}Zr_{2+x}O_{7+0.5x}$ (x = 0.0, 0.5, 1.0) compositions were produced by suspension plasma spray (SPS) with suspension of raw powder mixtures prepared by planetary milling followed by ball milling. Phase formation, microstructure, and thermal diffusivity were characterized for both sintered and coated specimens. Single phase materials with pyrochlore or fluorite were fabricated by normal sintering as well as SPS coating. In particular, coated specimens showed vertically-separated columnar microstructures with thickness of $400{\sim}600{\mu}m$.

• 자원리싸이클링
• /
• 제18권6호
• /
• pp.24-29
• /
• 2009

나노크기의 산화세륨 분말을 제조하기 위해서는 출발물질로 탄산세륨[$Ce_2(CO_3)3{\cdot}XH_2O$]이 널리 사용되고 있는데, 탄산세륨은 소성을 통하여 탄산기체와 수증기를 방출하면서 더욱 작은 입자들로 쪼개진 다공성 구조의 산화세륨이 형성되며 이러한 다공성의 산화세륨을 분쇄함으로서 나노크기의 산화세륨을 얻을 수 있다. 본 연구에서는 염화세륨용액으로부터 중탄산암모늄을 첨가하여 제조된 탄산세륨의 소성온도, 분쇄시간, 유성밀의 회전속도, 분산제 첨가량 및 장입된 분쇄 볼 크기 등의 변화에 따라 얻어지는 산화세륨의 평균 입자크기 분석을 통하여 탄산세륨으로부터 나노크기의 산화세륨 제조공정 특성에 대하여 알아보았으며, 소성온도 $700^{\circ}C$, 분쇄시간 5시간 조건에서 평균 입자크기 160 nm의 산화세륨 분말을 제조할 수 있었다.

• 한국전기전자재료학회:학술대회논문집
• /
• 한국전기전자재료학회 2006년도 하계학술대회 논문집 Vol.7
• /
• pp.282-283
• /
• 2006

본 연구에서는 분말입자의 미립화에 따른 $(K,Na)NbO_3$(KNN) 세라믹스의 소결밀도와 압전특성을 평가하였다. 먼저 입자를 미립화 시키기 위해 planetary milling machine을 이용하였으며, 소결밀도 및 압전 특성을 측정하였다. Ball milling을 24~72시간동안 한 결과 particle size는 730~490nm 정도였다. Milling 시간이 증가할수록 입자크기는 감소하였고, 소결밀도는 particle size가 작을수록 증가하였고, $4.50g/cm^3$으로 가장 높은 밀도를 나타냈다. 또한 소결 밀도가 증가함에 따라 기계적 품질 계수(Qm) 역시 증가한 반면, particle size가 작아짐에 따라 전기기계 결합계수(Kp)는 감소하는 경황을 보였다.