• Title/Summary/Keyword: piston skirt tribology

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PS-LAP : Piston Skirt Lubrication Analysis Program (PS-LAP : 피스톤 통합 해석 프로그램)

  • 김지영;김지운;조명래;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.253-257
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    • 2000
  • This paper reports on the development of the analysis program of the piston skirt system, PS-LAP. It is essential to verify the stability of the design and to improve the performance of the system. In order to do that efficiently, it is required that integrated and interactive simulation analysis program. PS-LAP is developed in the base of the object-oriented, capsulation, modulization, OLE(objected linking and embedding) and variational design theory. So it contain the expandability and flexibility of the structure. In addition to that, it is programed to make the convenient user interface by using the visualization programming. It can support the modification of the piston skirt shape, lubrication condition and so on. It is expected to reduce the money and effort for design the piston skirt system.

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Analysis of Frictional Power Loss Due to the Effects of Elastic Deformation in the Piston Skirt Profile (탄성변형을 고려한 피스톤 스커트의 마찰 손실 해석)

  • 조준행;장시열
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.385-396
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    • 2000
  • The secondary motion of piston occurs due to the transient forces and moments in the clearances between piston skirt and cylinder liner The motions are very related to the skirt profile and the magnitude of piston-pin offset. Above all, the elastic deformation is another major effect on the piston secondary motion that has not been considered in the previous researches. In this work, the effects of elastic deformation of the piston skirt on the secondary piston motion are studied for the frictional power loss by using commercial softares, PISDYN and ANSYS.

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Analysis of the Effects of Bore Clearance Due to Skirt Profile Changes on the Piston Secondary Movements

  • Jang, Siyoul
    • KSTLE International Journal
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    • v.3 no.2
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    • pp.84-89
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    • 2002
  • Clearance movements of engine piston are very related to the piston impact to the engine block as well as many tribological problems. Some of the major parameters that influence these kinds of performances are piston profiles, piston offsets and clearance magnitudes. In our study, computational investigation is performed about the piston movements in the clearance between piston and cylinder liner by changing the skirt profiles and piston offsets. Our results show that curved profile and more offset magnitude to thrust side have better performance that has low side impact during the engine cycle.

Analysis of the Characteristics of the Low Friction Pad Type Piston (패드식 피스톤의 특성 해석에 관한 연구)

  • 김청균;김희붕
    • Tribology and Lubricants
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    • v.9 no.2
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    • pp.70-78
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    • 1993
  • Using the finite element method, the film pressure, the transverse force and the firction torque which are distributed over the pad surface of low-friction piston skirt are calculated in order to investigate the dynamic characteristics of the piston. The results indicate that the frictional torque for the low-friction piston pad may increase 3% efficiency in comparison th the conventional one.

Friction Characteristics of piston Skirt Parametric Investigation

  • Cho, Myung-Rae;Kim, Jee-Woon;Moon, Tae-Sun;Han, Dong-Chul
    • KSTLE International Journal
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    • v.3 no.1
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    • pp.1-6
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    • 2002
  • The purpose of this paper is to investigate the effects of design parameters on the friction loss in piston skirt. An analytical model to describe the friction characteristics of piston skirt has been presented, which is based on the secondary motion of piston and mixed lubrication theory, It could be shown that the skirt friction closely depends on the side force acted on the piston pin. The side force is inf1uenced by cylinder pressure at low engine speed, but by inertia force at high engine speed. The usage of extensive skirt area and low weight piston is effective to reduce the friction loss at high speed. The low viscosity oil considerably decreases viscous friction as engine speed increases, but it increases boundary friction at low engine speed. From the parametric study, it is found that the skirt axial profile is the most important design parameter related to the reduction of skirt friction.

The Effects of Surface Porfiles and Coatings on the Tribological Behaviors of the Surfaces of Piston Skirt (피스톤 스커트 표면의 트라이볼로지 거동에 미치는 표면형상과 코팅의 영향)

  • Cho, Dae-Hyun;Chung, Soon-Oh;Won, Young-Duck;Han, Man-Cheol;Lee, Young-Ze
    • Tribology and Lubricants
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    • v.24 no.3
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    • pp.122-128
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    • 2008
  • To reduce the friction losses and the wear amounts in the piston assembly two methods were proposed. One is the modification of surface profile of the skirt part. The surface coating is another method to protect the sliding surfaces. To modify the profile of the skirt surfaces the surfaces were ground to have three different shapes of profiles. Also, several coatings, such as graphite, TiN, and $MoS_2$, and DLC, were used to protect the surfaces of the piston skirts. The specimens of the skirt and the cylinder bores were tested with the reciprocating wear tester. SAE 5W40 engine oil was used in boundary lubrication regime. Among several coatings the graphite and DLC coatings were very effective to reduce the friction forces. Especially, DLC film represented much better tribological performances than the others. The friction coefficient of the graphite coating was the lowest, but the graphite coating was not effective to protect the surfaces.

Analysis of Frictional Power Loss by the Effects of Piston Skirt Profiles (피스톤 스커트 형상에 따른 마찰 손실 해석)

  • 조준향;이준경;장시열
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.227-236
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    • 2000
  • The secondary motion of piston greatly influences the dynamic and frictional performances of an engine. The motion is very related to the clearance, sliding velocity and skirt profile, etc. In our work, piston dynamics is analyzed with the commercial analysis software, PISDYN by Ricardo Consultant Engineers, Inc. The effects of profiles with piston pin offsets are studied regarding the secondary motion of piston and several results are compared.

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A Basic Study on Blade Coating Process of Piston Skirt by Applying the Technology of Screen Printing - Case Study (스크린 프린팅 기술을 적용한 피스톤 스커트의 브레이드 코팅공정에 관한 기초연구 - 사례연구)

  • Chun, Sang-Myung
    • Tribology and Lubricants
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    • v.26 no.2
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    • pp.142-148
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    • 2010
  • The purpose of this study is to find how to be formed the wet film thickness during the low friction coating process for a piston skirt with application to the theory of screen printing. In other words, in this research, it is to derive the general expressions predicting the pressure under a blade and the volume of coating fluid passing through the blade edge. Using these expressions, it is to be approved that the current operation characteristics of a screen printing system to a sample blade coating process for low friction coating on a piston skirt can be quantitatively assessed.

A Study on the Pressure Characteristics in Low-Friction Piston Pad (저마찰 피스톤 패드의 압력특성에 관한 연구)

  • 김청균;권영진
    • Tribology and Lubricants
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    • v.8 no.2
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    • pp.73-79
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    • 1992
  • The pressure distribution between the piston pad and the cylinder wall is analyzed to reduce the friction and to get the dynamic stability in the low friction piston. The calculated results indicate that the rectangular pad may reduce the friction in comparison to the square one. And the low friction piston can be stabilized when the pressure difference between the top and bottom of the piston skirt is very small.