• Title/Summary/Keyword: piston shape

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Forging Process Design of Articulated Piston for Diesel Engine (디젤 엔진용 Articulated Piston 단조 공정 설계)

  • 염성호;이병섭;서기석;노병래;홍성인
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.25-28
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    • 2003
  • The articulated piston that was used to more powerful diesel engine was composed by Al casted skirt part and steel forged crown part. this paper has the target to design the forging process of crown part. The parameters of piston design and forging process design were gotten based on work experience, experimental data, approximately calculated data and finite element analysis. Preform design parameter decided using the Taguchi method. Through this research, could design optimal shape of preform and produce prototype of the articulated piston

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PS-LAP : Piston Skirt Lubrication Analysis Program (PS-LAP : 피스톤 통합 해석 프로그램)

  • 김지영;김지운;조명래;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.253-257
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    • 2000
  • This paper reports on the development of the analysis program of the piston skirt system, PS-LAP. It is essential to verify the stability of the design and to improve the performance of the system. In order to do that efficiently, it is required that integrated and interactive simulation analysis program. PS-LAP is developed in the base of the object-oriented, capsulation, modulization, OLE(objected linking and embedding) and variational design theory. So it contain the expandability and flexibility of the structure. In addition to that, it is programed to make the convenient user interface by using the visualization programming. It can support the modification of the piston skirt shape, lubrication condition and so on. It is expected to reduce the money and effort for design the piston skirt system.

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A Study on the Development of Pistion Measuring System (피스톤 측정 시스템 개발에 관한 연구)

  • 김경석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.2
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    • pp.19-25
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    • 1997
  • The purpose of this study is the development of professional measuring system of piston. Designed values are compared with values of measured data of oval shape piston and allowable range and deviation are printed out by using this system. Thereafter, it is able to measure ovality precisely and to estimate its quality rapidly.

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The Effect of Combustion Chamber Shape on the Performance of Swirl Chamber in Diesel Engine(II) (와류실식 소형 디젤기관의 연소실 형상이 기관 성능에 미치는 영향(II))

  • Ra, Jin-Hong
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3B
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    • pp.47-55
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    • 1999
  • A study on swirl chamber for diesel engine is to realize lower fuel consumption and exhaust emission than the current marketing engines. Author formerly reported the performance characteristics of small IDI diesel engine with swirl chamber by changing the jet passage area and its angle, and the depth and shape of the piston top cavity. Following after the first report, in this paper, the characteristics of fuel consumption, soot emission, and exhaust gas temperature were examined and analyzed after dimension of jet passage area expanded to $70.1mm^2$ The results were that the optimum values of the jet passage area depending on the depth of the piston top cavity were different at each engine speeds and loads, and in accordance with application of engine running conditions they were able to be selected as optimum dimensions of each design parameters.

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Dual-Halbach Array Permanent Magnet Tubular Generator for Free-Piston Generator

  • Beigi, Hassan Moradi Cheshmeh;Akbari, Sohrab
    • Journal of Magnetics
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    • v.20 no.4
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    • pp.405-412
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    • 2015
  • In this study, we describe the effects of changing the magnet shape of permanent magnets (PMs) in a rotor Halbach-array PM generator for reciprocating free piston generator applications. More specifically, the rectangular-shaped magnets were replaced by the trapezoidal-shaped magnets. The initial design, an analytical magnetic field solution of rectangular shaped magnets, is presented and air-gap magnetic flux density and thrust force were estimated. The results were compared to the finite element analysis (FEA) showing excellent agreement. Using FEA, the effect of the shape of the magnets on the flux density and thrust force waveforms is analyzed. Moreover, the proportion of the Halbach array in the machine was optimized by the means of a parametric search. The results obtained from the analytical calculations and FEA were validated by comparing to those of Radial-array PM generator.

Calculation of the flow field in the cylinder of the diesel engine for different bowl shapes and swirl ratios (보올형상과 선회비에 따른 디젤기관 실린더내의 유동장 해석)

  • 최영진;양희천;유홍선;최영기
    • Journal of the korean Society of Automotive Engineers
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    • v.13 no.2
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    • pp.50-66
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    • 1991
  • There are many factors which influence on the performance of a diesel engine. The piston bowl shape and swirl ratio are important factors to enhance the fuel-air mixing and flame propagation. In this study, calculations of the flow field in the cylinder of the diesel engine were carried out using the CONCHAS-SPRAY code for different bowl shapes and swirl ratios. In the case of constant swirl ratio, vortices which affect fuel-air mixing, evaporation and flame propagation are generated more strongly and consistently in the bowl-piston type combustion chamber than in the flat piston type. With this strong squish effect, injected fuel droplets are widely diffused and rapidly evaporated in the bowl-piston type combustion chamber. Especially a strong squish is developed and large and strong vortices are generated in the edge cutted bowl piston chamber. As the swirl ratio increases, it is found that a large and strong squish and vortices are generated in the combustion chamber and also fuel droplets are diffused into the entire combustion chamber.

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An Analytical Study on the Lubrication Characteristics between the Piston Ring and Grooved Cylinder Liner (그루브가 있는 실린더 라이너와 피스톤 링 사이의 윤활 특성에 대한 해석적 연구)

  • 조명래;한동철
    • Tribology and Lubricants
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    • v.16 no.2
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    • pp.114-120
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    • 2000
  • This paper reports on the theoretical analysis on the lubrication characteristics between the piston ring and the grooved cylinder liner. The circular shape piston ring and two types grooves are consider, and the minimum oil film thickness during the full engine cycle are obtained by using iterative technique. The comparative results of minimum oil film thickness and viscous friction force between the smooth and grooved liner are presented. And various design parameter of piston ring and liner groove are tested. The groove in the liner generally reduces the minimum value of minimum oil film thickness, but the maximum viscous friction force is increased at the minimum film position.

CFD Analysis on Shoe and Swash-Plate of Axial Piston Pump (사판식 유압펌프의 피스톤 슈 간극의 유동해석)

  • Kim, In-Soo;Lee, Kyong-Hoon;Bae, Jae-Man
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.156-158
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    • 2008
  • Along the various gap distance between shoe and swash plate and pocket diameter, lifting force of piston shoe during the compressing stage was calculated. The flow in piston, orifice, shoe, and back space was considered to be 2-dimension axisymmetric and analysed by Fluent, a commercial CFD Software. The wall boundary condition was given as nonslip and adiabatic, while the change in fluid viscosity was considered as linear along temperature. Calculated lifting force and oil leakage of shoe was used in the design of a pump to confirm the shape of the shoe.

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Study of Shape Optimization for Automobile Lock-up Clutch Piston Design with B-spline Curve Fitting and Simplex Method (B-spline Curve Fitting 과 심플렉스법을 적용한 자동차 록업클러치 피스톤 형상최적설계에 관한 연구)

  • Kim, Choel;Hyun, Seok-Jeong;Son, Jong-Ho;Shin, Se-Hyun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1334-1339
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    • 2003
  • An efficient method is developed for the shape optimization of 2-D structures. The sequential linear programming is used for minimization problems. Selected set of master nodes are employed as design variables and assigned to move towards the normal direction. After adapting the nodes on the design boundary, the B-spline curves and mesh smoothing schemes are used to maintain the finite element in good quality. Finally, a numerical implementation of optimum design of an automobile torque converter piston subjected to pressure and centrifugal loads is presented. The results shows additional weight up to 13% may be saved after the shape optimization.

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