• Title/Summary/Keyword: pipe cooling

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Effect of Strain Aging on the Tensile Properties of an API X70 Linepipe Steel (API X70 라인파이프강의 인장 특성에 미치는 변형 시효의 영향)

  • Lee, Seung-Wan;Lee, Sang-In;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.27 no.10
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    • pp.524-529
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    • 2017
  • The effect of strain aging on the tensile properties of API X70 linepipe steel was investigated in this study. The API X70 linepipe steel was fabricated by controlled rolling and accelerated cooling processes, and the microstructure was analyzed using optical and scanning electron microscopes and electron backscatter diffraction. Strain aging tests consisting of 1 % pre-strain and thermal aging at $200^{\circ}C$ and $250^{\circ}C$ were conducted to simulate U-forming, O-forming, Expansion(UOE) pipe forming and anti-corrosion coating processes. The API X70 linepipe steel was composed of polygonal ferrite, acicular ferrite, granular bainite, and bainitic ferrite whose volume fraction was dependent on the chemical composition and process conditions. As the thermal aging temperature increased, the steel specimens showed more clearly discontinuous type yielding behavior in the tensile stress-strain curve due to the formation of a Cottrell atmosphere. After pre-strain and thermal aging, the yield and tensile strengths increased and the yield-to-tensile strength ratio decreased because yielding and aging behaviors significantly affected work hardening. On the other hand, uniform and total elongations decreased after pre-strain and thermal aging since dislocation gliding was restricted by increased dislocation density after a 1 % pre-strain.

Analysis of Heat Transfer Characteristics in Soil for Development of a Geothermal Heat Exchange System (지열 열교환시스템 개발을 위한 지중 열유동 특성분석)

  • Lee Y. B.;Cho S. I.;Kang C. H.;Jung I. K.;Lee C. G.;Sung J. H.;Chung S. O.;Kim Y. B.
    • Journal of Biosystems Engineering
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    • v.30 no.3 s.110
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    • pp.185-191
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    • 2005
  • Importance of alternative energy has been increasing due to environmental issues and lack of fossil fuels. In addition, heating cost that occupies from 30 to $40\%$ of the total production cost in the protected cultivation sector in Korea needs to be reduced for profitability and global competition. But, study on geothermal energy to solve these problems has not been activated for Korean protected cultivation. This study was conducted to develop an optimized geothermal exchange system through fundamental test of heat transfer characteristics in soil such as thermal diffusivity, changes in soil temperature during heating and cooling operations, and restorations of soil temperature after the heater was fumed off, These issues were investigated using computer simulation for different depths. The simulated characteristics were evaluated through controlled tests. Simulated characteristics of heat transfer in the soil at different depths showed a reasonable agreement with the results of the controlled tests. All of computer simulation and controlled tests, soil temperatures changed at 10cm and 20cm distance from pipe. but don't change at more than 30cm distance. It means that distances of heat transfer of the soil ranged from 20 to 30cm a day. Based on these results, the optimum spacing between adjacent heat exchange pipes and the pitch were selected as 50 and 40cm, respectively.

Silicon Oil-Based 2-Channel Fiber-Optic Temperature Sensor Using a Subtraction Method (감법을 이용한 실리콘 오일 기반의 2채널 광섬유 온도 센서)

  • Lee, Dong Eun;Yoo, Wook Jae;Shin, Sang Hun;Kim, Mingeon;Song, Young Beom;Kim, Hye Jin;Jang, Kyoung Won;Tack, Gye Rae;Lee, Bongsoo
    • Journal of Sensor Science and Technology
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    • v.25 no.5
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    • pp.344-348
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    • 2016
  • We developed a 2-channel fiber-optic temperature sensor (FOTS) using a temperature sensing probe, a fiber-optic coupler, transmitting optical fiber, and an optical time domain reflectometer (OTDR). The temperature sensing probe is divided into a sensing probe and a reference probe for accurate thermometry. A sensing probe is composed of a silicon oil, a FC terminator, a brass pipe, and a singlemode optical fiber and the structure of a reference probe is identical with that of the sensing probe excluding a silicon oil. In this study, we measured the modified optical powers of the light signals reflected from the temperature sensing probe placed inside of the water with a thermal variation from 5 to $70^{\circ}C$. Although the optical power of the reference probe was constant regardless of the temperature change, the optical power of the sensing probe decreased linearly as the temperature increased. As experimental results, the FOTS using a subtraction method showed a small difference (i.e., hysteresis) in its response due to heating and cooling. The reversibility and reproducibility of the FOTS were also evaluated.

Defect Detection of Carbon Steel Pipe Weld Area using Infrared Thermography Camera (적외선 열화상 카메라를 이용한 탄소강관 용접부 결함검출)

  • Kwon, DaeJu;Jung, NaRa;Kim, JaeYeol
    • Tribology and Lubricants
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    • v.30 no.2
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    • pp.124-129
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    • 2014
  • The piping system accounts for a large portion of the machinery structure of a plant, and is considered as a very important mechanical structure for plant safety. Accordingly, it is used in most energy plants in the nuclear, gas, and heavy chemical industries. In particular, the piping system for a nuclear plant is generally complicated and uses the reactor and its cooling system. The piping equipment is exposed to diverse loads such as weight, temperature, pressure, and seismic load from pipes and fluids, and is used to transfer steam, oil, and gas. In ultrasound infrared thermography, which is an active thermography technology, a 15-100 kHz ultrasound wave is applied to the subject, and the resulting heat from the defective parts is measured using a thermography camera. Because this technique can inspect a large area simultaneously and detect defects such as cracks and delamination in real time, it is used to detect defects in the new and renewable energy, car, and aerospace industries, and recently, in piping defect detection. In this study, ultrasound infrared thermography is used to detect information for the diagnosis of nuclear equipment and structures. Test specimens are prepared with piping materials for nuclear plants, and the optimally designed ultrasound horn and ultrasound vibration system is used to determine damages on nuclear plant piping and detect defects. Additionally, the detected images are used to improve the reliability of the surface and internal defect detection for nuclear piping materials, and their field applicability and reliability is verified.

The Implemention of RTD-l000A based on ARM Microcontroller (ARM 마이크로컨트롤러 기반 RTD-1000A의 구현)

  • Kim, Min-Ho;Hong, In-Sik
    • Journal of Internet Computing and Services
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    • v.9 no.6
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    • pp.117-125
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    • 2008
  • With increase of concern about the Ubiquitous application, the necessity of the computer system which is miniaturized is becoming larger. The ARM processor is showing a high share from embedded system market. In this paper, ideal method for RTD-1000 controller construction and development is described using ARM microcontroller. Existing RTD-1000 measures distance of disconnection or defect of sensing casket by measuring receiving reflected wave which was sent via copper wire inside the leaking sensing rod. Using this RTD-1000, leakage and breakage of water and oil pipe can be sensed and it reports damage results to the networks. But, existing RTD-1000 wastes hardware resources much and costs a great deal to installation. Also, it needs a cooling device because the heating problem, and has some problem of the secondary memory unit such as the hard disk. So, long tenn maintenance has some problems in the outside install place. In this paper, for the resolving the problem of RTD-1000, RTD-1000A embedded system based on ARM is proposed and simulated.

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Evaporation kent transfer characteristics of R-290 and R-600a in the horizontal tubes (수평관내 R-290과 R-600a의 증발 열전달 특성)

  • Son, Chang-Hyo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.2
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    • pp.264-269
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    • 2008
  • This paper presents the experimental results of evaporation heat transfer coefficients of HC(e.g. R290 and R600a), R-22 as a HCFCs refrigerant in horizontal double pipe heat exchangers, having four different inner diameters of 10.07 mm and 6.54 mm respectively. The experiments of the evaporation process were conducted at mass flux of $35.5{\sim}210.4\;kg/m^2s$ and cooling capacity of $0.95{\sim}10.1\;kW$. The main results were summarized as follows : The average evaporation heat transfer coefficient of R-290 and R-600a was higher value than that of R-22. In comparison with R-22, the evaporation heat transfer coefficient of R-290 and 600a is approximately $56.7{\sim}70.1$ and $46.6{\sim}59.7%$ higher, respectively. In comparison with experimental data and some correlations, the evaporation heat transfer coefficients are well matched with the Kandlikar's correlation regardless of a type of refrigerants and tube diameters.

Study of Practical Cathodic Protection of 2nd Class Stainless Steel Shaft by means of Al Sacrificial Anode (AL계 희생양극에 의한 2종스테인리스 강축의 음극방식 실용화 연구)

  • Son, Yeong-Tae;Lee, Myeong-Hun;Lee, Hui-Jun
    • Journal of Korea Ship Safrty Technology Authority
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    • s.22
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    • pp.34-53
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    • 2007
  • In the case of hull material. large sized merchant ships are made of steel, on the other hand FRP or wood are used for small sized fishing boats. At present in Korea approximately 88,500 fishing boats are in operation of which 70% are made of FRP In the meantime, stainless steel is frequently used as shaft materials of the small-size FRP fishing boat. Namely, the kinds of shaft materials are STS 304(18Cr-8Ni), STS 316(18Cr-12Ni-2.5Mo steel) and STS 630(17Cr-Ni-Nb steel)etc. Among these things, STS 304 which is the cheapest and having ordinary corrosion resistance is most widely used as 2nd class shaft material. But, using STS 304 for shaft system material of the small-size FRP fishing boat on seawater environments entails a severe corrosion which causes shaft system troubles. Particularly, the corrosions tend to be concentrated of the stern and bow side, propeller shaft surface of inside of stern tube and the boat having no stern cooling pipe line system. As a solution for those problems, research on the ways to mitigate corrosion on the part of 2nd class stainless steel shaft have been undertaken. In the result, not only clarification for the reason of corrosion of the part of stainless steel shaft used mainly for the small-size FRP fishing boat was done, but also most optimal corrosion protection system was developed by experimenting shaft's protection simulation based of the electrochemical cathodic protection principle. In addition, verification through the field test on the optimal cathodic corrosion protection method by means of aluminum sacrificial anode was carried out. In this study, effective and economical shaft's protection system is suggested to the small-size FRP fishing boat operator by substantiating the results obtained from the research on the optimal cathodic protection.

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Kinetic study about the effect of electric field and contact time of high voltage impulse on reduction of Ca2+ concentration (고전압 임펄스 공정의 전계와 접촉시간이 Ca2+ 농도 저감에 미치는 영향의 속도론 연구)

  • Kim, Dam-Ha;Chang, In-Soung
    • Journal of Korean Society of Water and Wastewater
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    • v.35 no.2
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    • pp.113-120
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    • 2021
  • High voltage impulse (HVI) has been gained attention as an alternative technique that could control the CaCO3 scale problems encountered in water main, pipe, cooling tower and heat exchanger vessels. The aim of this study was to investigate the effect of electric field (E) and contact time (t) of HVI on reduction of Ca2+ concentration at two different temperatures of 25℃ and 60℃. A kinetic model on the effect of E and t was investigated too. As the E and t increased, the Ca2+ concentration decreased more than that of the control (= no HVI). The Ca2+ concentration decreased up to 81% at 15 kV/cm at 60℃, which was nearly 2 times greater than the control. With these experimental data-set of reduction of Ca2+ concentration under different E and t, the kinetic model was developed. The relationship between E and t required to reduce the concentration of Ca2+ by 30% was modeled at each temperature. The empirical model equations were; E0.83· t = 60.3 at 25℃ and E0.08· t = 1.1 at 60℃. These equations state the products of En and t is always constant, which means that the required contact time can be reduced in accordance with the increment of E and vice versa.

Conceptual design of a dual drum-controlled space molten salt reactor (D2 -SMSR): Neutron physics and thermal hydraulics

  • Yongnian Song;Nailiang Zhuang;Hangbin Zhao;Chen Ji;Haoyue Deng;Xiaobin Tang
    • Nuclear Engineering and Technology
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    • v.55 no.6
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    • pp.2315-2324
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    • 2023
  • Space nuclear reactors are becoming popular in deep space exploration owing to their advantages of high-power density and stability. Following the fourth-generation nuclear reactor technology, a conceptual design of the dual drum-controlled space molten salt reactor (D2-SMSR) is proposed. The reactor concept uses molten salt as fuel and heat pipes for cooling. A new reactivity control strategy that combines control drums and safety drums was adopted. Critical physical characteristics such as neutron energy spectrum, neutron flux distribution, power distribution and burnup depth were calculated. Flow and heat transfer characteristics such as natural convection, velocity and temperature distribution of the D2-SMSR under low gravity conditions were analyzed. The reactivity control effect of the dual-drums strategy was evaluated. Results showed that the D2-SMSR with a fast spectrum could operate for 10 years at the full power of 40 kWth. The D2-SMSR has a high heat transfer coefficient between molten salt and heat pipe, which means that the core has a good heat-exchange performance. The new reactivity control strategy can achieve shutdown with one safety drum or three control drums, ensuring high-security standards. The present study can provide a theoretical reference for the design of space nuclear reactors.

An Economic Analysis of the Effluent Heat Supply from Thermal Power Plant to the Farm Facility House (화력발전소 온배수열 활용 시설하우스 열공급 모형 경제성분석 연구)

  • Um, Byung Hwan;Ahn, Cha Su
    • Korean Chemical Engineering Research
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    • v.56 no.1
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    • pp.6-13
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    • 2018
  • Utilizing the heat of cooling water discharge of coal-fired power plant, pipeline investment costs for businesses that supply heat to agricultural facilities near power plants increase in proportion to installation distance. On one hand, the distance from the power plant is a factor that brings difficulties to secure economic efficiency. On the other, if the installation distance is short, there is a problem of securing the heating demands, facility houses, which causes economical efficiency to suffer. In this study, the economic efficiency of 1km length of standard heat pipeline was evaluated. The sensitivity of the heat pipe to the new length variation was analyzed at the level of government subsidy, amount of heating demand and the incremental rate of pipeline with additional government subsidy. As a result of the analysis, it was estimated that NPV 131 million won and IRR 15.73%. The sensitivity analysis showed that NPV was negative when the length of heat pipe facility exceeded 2.6 km. If the government supports 50% of the initial investment, the efficiency is secured within the estimated length of 5.3 km, and if it supports 80%, the length increases within 11.4 km. If the heat demand is reduced to less than 62% at the new length of the standard heat pipe, it is expected economic efficiency is not obtained. If the ratio of government subsidies to initial investment increases, the elasticity of the new bloc will increase, and the fixed investment, which is the cost of capital investment for one unit of heating demand, will decrease. This would result in a reduction in the cost of production per unit, and it would be possible to supply heat at a cheaper price level to the facility farming. Government subsidies will result in the increased economic availability of hot plumbing facilities and additional efficiencies due to increased demand. The greater government subsidies to initial investment, the less farms cost due to the decrease in the price per unit. The results of the study are significant in terms of the economic evaluation of the effectiveness of the government subsidy for the thermal power plant heat utilization project. The implication can be applied to any related pilot to come.