• Title/Summary/Keyword: pelletizing

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Wood Pellet Production using Domestic Forest Thinning Residues and their Quality Characteristics (국내 숲가꾸기산물을 이용한 목재펠릿의 제조와 품질)

  • Ahn, Byoung-Jun;Kim, Yong Sik;Lee, Oh-Kyu;Cho, Sung-Taig;Choi, Don Ha;Lee, Soo Min
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.4
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    • pp.346-357
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    • 2013
  • In this study, it was conducted to produce wood pellets using domestic forest thinning residues and examine their quality according to Korean pellet quality standard. Raw materials were composed of larch and mixed broad leaves species. Based on the small-end diameter (6 cm), they were classified into four different types of raw materials such as LM (larch with middle diameter), LS (larch with small diameter), MM (mixed broadleaf with middle diameter), and MS (mixed broadleaf with small diameter). After crushing and drying process, wood pellets were produced by a ring-die type pelletizer using each raw material. Wood pellets made from four different types of raw materials were tested for their quality such as calorific value, moisture content, ash content, inorganic matters and so on. As results of quality analysis, the calorific values of all wood pellets were higher than 198 kcal/kg, and satisfied with the first grade of Korea wood pellet standard. The ash content was slightly increased after pelletizing. Mechanical durability of wood pellets was highly dependent on the types of raw materials. The quality differences among wood pellets were turned out due to different physical and chemical characteristics of raw materials even though the same pelletizing condition was applied.

A study on the RDF(Refuse Derived Fuel) making process of Livestock manure sludge by oil-drying method (유중건조를 이용한 축산분뇨슬러지의 고형연료화 공정 연구)

  • Lee, Junho;Park, Soyeon;Lee, Kyeongho;Ha, Jin-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.2
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    • pp.294-301
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    • 2017
  • In this study, we found the optimal manufacturing conditions of livestock manure sludge RDF with the oil-drying method. We performed oil evaporation, oil drying and pelletizing of the sludge to evaluate the value of the product (sludge RDF), and measured the performance of the product using calorimeter and PXRF equipment. Also, we conducted the calorie comparison test between sludge RDF manufactured in this study and wood RDF generally used in the field. Experimental results showed that 30g of the sludge treated by vegetable oil at $130^{\circ}C$ for 25 minutes were the optimal conditions to make the sludge RDF (considering the aspects of eco-friendly and mass production). The caloric value of the sludge RDF manufactured in this study was 5211kcal/kg which is higher than that of wood RDF used widely in the market. Finally, PXRF results showed sludge RDF contains no heavy metals with the exception of sulfur. Therefore, we recommend more study about the sulfur control process for future development of the industrial manufacturing process.

Relationships between a Calculated Mass Concentration and a Measured Concentration of PM2.5 and Respirable Particle Matter Sampling Direct-Reading Instruments in Taconite Mines (타코나이트 광산 공정에서의 실시간 질량측정기기와 실시간 수농도의 환산에 의한 질량농도와의 연관성)

  • Chung, Eun-Kyo;Jang, Jae-Kil;Song, Se-Wook;Kim, Jeongho
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.24 no.1
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    • pp.65-73
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    • 2014
  • Objectives: The purposes of this study are to investigate workers' exposures to respirable particles generated in taconite mines and to compare two metric methods for mass concentrations using direct-reading instruments. Methods: Air monitorings were conducted at six mines where subjects have been exposed primarily to particulate matters in crushing, concentrating, and pelletizing processes. Air samples were collected during 4 hours of the entire work shift for similarly exposure groups(SEGs) of nine jobs(N=37). Following instruments were employed to evaluate the workplace: a nanoparticle aerosol monitor(particle size range; 10-1000 nm, unit: ${\mu}m^2/cc$, Model 9000, TSI Inc.); DustTrak air monitors($PM_{10}$, $PM_{2.5}$, unit: $mg/m^3$, Model 8520, TSI Inc.); a condensation particle counter(size range; 20-1000 nm, unit: #/cc, P-Trak 8525, TSI Inc.); and an optical particle counter(particle number by size range $0.3-25{\mu}m$, unit: #/cc, Aerotrak 9306, TSI Inc.). Results: The highest airborne concentration among SEGs was for furnace operator followed by pelletizing maintenance workers in number of particle and surface area, but not in mass concentrations. The geometric means of $PM_{2.5}$ by the DustTrak and the Ptrak/Aerotrak were $0.04{\mu}m$(GSD 2.52) and $0.07{\mu}m$(GSD 2.60), respectively. Also, the geometric means of RPM by the DustTrak and the Ptrak/Aerotrak were $0.16{\mu}m$(GSD 2.24) and $0.32{\mu}m$(GSD 3.24), respectively. The Pearson correlation coefficient for DustTrak $PM_{2.5}$ and Ptrak/Aerotrak $PM_{2.5}$ was 0.56, and that of DustTrak RPM and Ptrak/Aerotrak RPM was 0.65, indicating a moderate positive association between the two sampling methods. Surface area and number concentration were highly correlated($R^2$ = 0.80), while $PM_{2.5}$ and RPM were also statistically correlated each other($R^2$ = 0.79). Conclusions: The results suggest that it is possible to measure airborne particulates by mass concentrations or particle number concentrations using real-time instruments instead of using the DustTrak Aerosol monitor that monitor mass concentrations only.

Waste Treatment technique for the Resources of Marine Debris(I) - Recycling of marine debris for RDF - (수거된 해양패기물 자원화 기술 개발(I) - 해양패기물의 폐기물 연료화 -)

  • Keel Sang-In;Yun Jin-Han;Choi Yeon-Seok;Kang Chang-Gu;Yu Jeong-Seok
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.5 no.2
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    • pp.28-34
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    • 2002
  • The purpose of this study is the RDF process development for the disposal of marine debris, and physical properties of RDF was analyzed for the reliability as a industrial fuel. By the separation of lead from the waste rope and the pelletizing of burning material, marine debris changes to fuel resources. The resource recycling process is effective in the clean treatment of waste and the secure of substitute energy.

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Effect of Process Parameters and Kraft Lignin Additive on The Mechanical Properties of Miscanthus Pellets

  • Min, Chang Ha;Um, Byung Hwan
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.6
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    • pp.703-719
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    • 2017
  • Miscanthus had a higher lignin content (19.5 wt%) and carbohydrate (67.6 wt%) than other herbaceous crops, resulting in higher pellet strength and positive effect on combustion. However, miscanthus also contains a high amount of hydrophobic waxes on its outer surface, cuticula, which limits the pellet quality. The glass transition of lignin and cuticula were related to forming inter-particle bonding, which determined mechanical properties of pellet. To determine the effects of surface waxes, both on the pelletizing process and the pellet strength were compared with raw and extracted samples through solvent extraction. In addition, to clarify the relationship between pellet process parameters and bonding mechanisms, the particle size and temperature are varied while maintaining the moisture content of the materials and the die pressure at constant values. Furthermore, kraft lignin was employed to determine the effect of kraft lignin as an additive in the pellets. As results, the removal of cuticula through ethanol extractions improved the mechanical properties of the pellet by the formation of strong inter-particle interactions. Interestingly, the presence of lignin in miscanthus improves its mechanical properties and decreases friction against the inner die at temperatures above the glass transition temperature ($T_g$) of lignin. Consequently, it could found that the use of kraft lignin as an additive in pellet reduced friction in the inner die upon reaching its glass transition temperature.

Correlation to the Physical Properties of Green and Sintered Body of Artificial Lightweight Aggregate with the Pelletizing Variables (펠레타이저 공정변수와 인공경량골재의 성형체와 소성체 물성과의 상관관계)

  • Wie, Young-Min;Lee, Ki-Gang
    • Journal of the Korean Ceramic Society
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    • v.44 no.10
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    • pp.568-573
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    • 2007
  • For the manufacturing lightweight fine aggregate, clay and waste material was formed by pelletizer. The fine aggregate of 1-5 mm diameter was formed by diameter 76 cm pelletizer disc. Pelletization variables were : (1) pelletizer disc angle, (2) speed of revolution of pelletizer, (3) added pelletization time. Green and sintered aggregate were measured specific gravity, absorption rate and average size. The optimum condition were found that the pelletization variables were angle at $70^{\circ}$, speed of revolution of pelletizer at 23.2 rpm, and water/solid ratio at 1/5. At these conditions, it was formed that fine aggregate green whose average size was $2.0{\sim}3.35mm$. Specific gravity and average size are increased with low angle of disc and fast revolution speed of disc. Specific gravity and average size were not distinctly influenced by added pelletization time. Sintered aggregate was distinctly influenced by properties of green.

An Economic Evaluation of MSW RDF Production Plant (생활폐기물 고형연료(RDF) 제조기술 경제성 평가)

  • Choi, Yeon-Seok;Choi, Hang-Seok;Kim, Seock-Joon
    • New & Renewable Energy
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    • v.7 no.1
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    • pp.29-35
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    • 2011
  • The waste treatment fee and energy production effect of Wonju city RDF plant, the first RDF manufacturing plant in Korea, were investigated in the study. All plant operation data, like total weight of received wastes, produced RDF and separated rejects in processes were fully recorded for mass balance calculation of the plant in 2009. Also all consumed oil and electricity were recorded for energy balance calculation. The results showed that the waste treatment fee not including the RDF sales price of 25,000 won/ton-RDF was 116,573 won/ton-MSW and it went down to 105,298 won when included the RDF price. Produced RDF was 40.2% of total received waste in weight. Three components analysis by mass balance calculation of total received waste showed that Wonju city's MSW was 32.4% of combustible, 37.5% of water and 30.1% of incombustible respectively. Energy effect was found that total amount of produced energy was about 4 times more than that of consumed energy.

Coating Method and Germination Test of Coated Tobacco (Nicotiana tabacum L.) Seeds (담배종자의 피복대형화방법과 발아에 미치는 영향)

  • 이윤환;민태기;강정용
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.28 no.1
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    • pp.144-149
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    • 1983
  • Experiments were conducted to develop a pelletization method of minute tobacco seeds for easy handling at seeding by hand or for mechanical seeding. Serpentine, zeolite, and talc were tested as coating materials and the resulting pills were compared in size uniformity, hardness, length of time needed for coating, percentage of pills containing a single seed, and speed of disintegration when submerged in water. Talc was the poorest and zeolite was good only in hardness. On the other hand serpentine was good in most characters above, except for brittleness. This defect, however, was overcome by double coating, first with serpentine and followed by zeolite. This new pelletizing method results in optimum hardness, uniform size, and high ratio of pellets containing one tobacco seed. When compared to bare tobacco seeds, the double-coated seeds did not differ in germination test.

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Taguchi-based robust design for the footwear outsole pelletizing machine cutter (다구찌 방법을 이용한 신발 아웃솔 펠레타이징 기계 절단부의 강건설계)

  • Kwon, Oh-Hun;Koo, Pyung-Hoi;Kwon, Hyuck-Moo
    • Journal of Korean Society for Quality Management
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    • v.44 no.4
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    • pp.935-949
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    • 2016
  • Purpose: This study attempts to find out the optimum condition of the rotary cutter making pellet in the footwear outsole process. The pellets are used in the process of outsole rubber fabrication to reduce cycle time and save raw material. Methods: Computer simulations are used to analyze the maximum stress in the rotary cutter after designing a variety of cutter shapes. Taguchi method is used to identify the robust condition of the cutter. In $L_{18}$ orthogonal array, the control factors such as knife width, twisted angle, number of knives, diameter, knife depth and supported angle are considered and noise factors like assembly tolerance and amount of antifriction are allocated. Results: It is found that the most important factors to reduce maximum stress in the cutter are supported angle and diameter. Using Tacuchi's results, we can reduce 70% cycle time and 9% raw material compared to the traditional method using cutting die. Conclusion: When designing the rotary cutter, the best conditions are the diameter at its maximum allowable value and supported angle in the boundary of machine inner space.

Development of Treatment Process for Residual Coal from Biosolubilization

  • Rifella, Archi;Shaur, Ahmad;Chun, Dong Hyuk;Kim, Sangdo;Rhim, Young Joon;Yoo, Jiho;Choi, Hokyung;Lim, Jeonghwan;Lee, Sihyun;Rhee, Youngwoo
    • Clean Technology
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    • v.24 no.2
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    • pp.119-126
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    • 2018
  • This study introduced a treatment process that was developed to treat Indonesian low-rank coal with high-ash content, which has the same characteristics as residual coal from the biosolubilization process. The treatment process includes separation of ash, solid-liquid separation, pelletizing, and drying. To reduce the ash content, flotation was performed using 4-methyl-2-pentanol (MIBC) as frother, and kerosene, waste oil, and cashew nut shell liquid (CNSL) as collectors. The increasing amount of collector had an effect on combustible coal recovery and ash reduction. After flotation, a filter press, extruder, and an oven drier were used to make a dried coal pellet. Then another coal pellet was made using asphalt as a binder. The compressive strength and friability of the coal pellets were tested and compared.