• Title/Summary/Keyword: peak discharge current

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A Study on the Characteristics of Wire-Cut Electric Discharge Machining of Alloyed Tool Steel and Tungsten Carbide (와이어컷 방전에 의한 합금공구강과 초경합금의 가공특성)

  • 이재명;허성중;김원일
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.1
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    • pp.123-133
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    • 1996
  • From the experimental study of wire-cut Electric Discharge Machining of alloyed tool steel and tungsten carbide, the characteristics such as cutting speed, surface roughness has been observed and evaluated for various conditions. Cutting speed is improved as peak discharge current and wire tension become increased, and gap voltage and spark cycle decreased. Surface roughness can be better when peak discharge current and gap voltage become smaller, or spark cycle and wire tension become larger. Secondary cut is recommended to obtain high precision and good quality.

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Electrical Properties Associated with Discharge Developments in Water Subjected to Impulse Voltages

  • Choi, Jong-Hyuk;Lee, Bok-Hee
    • Journal of Electrical Engineering and Technology
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    • v.5 no.1
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    • pp.156-162
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    • 2010
  • This paper describes electrical and optical characteristics of discharge developments in water under inhomogeneous fields caused by impulse voltages. Predischarge current and discharge light images were observed for different water resistivities and applied voltages between the hemispherical water tank and the needle electrode. The electrical parameters characterizing discharge developments are analyzed based on the discharge light images and voltage-current (V-I) curves, and electrical resistances derived by voltage and current waveforms. As a result, when the streamer corona is initiated at the tip of the needle electrode, the transient resistance suddenly drops and V-I curves form a 'loop'. The length of streamer propagation is increased with increasing peak value of the applied voltage, and the streamer corona extension is enlarged with increasing water resistivity. The electrical resistances before streamer corona initiation are rarely changed by different applied voltages. On the other hand, the electrical resistances after streamer corona initiation are found to be inversely proportional to the peak value of the applied voltage, and the decreasing rates for higher water resistivities are much higher than those for lower water resistivities. The time to streamer corona initiation and the time to the second current peak become shorter as the voltage increases. Finally, the calculated resistances after streamer corona initiation are almost the same trace of measured resistances, but they are smaller than the measured values.

Effect of Discharge Gas on the Electrical Characteristics of the Glow Discharge Plasma for the Gas Chromatographic Detector (글로우방전 가스크로마토그라프 검출기에서 방전가스의 영향)

  • 박현미;강종성;김효진
    • YAKHAK HOEJI
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    • v.39 no.5
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    • pp.480-486
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    • 1995
  • The change in discharge current of a glow discharge has been shown the potential sensitive detector for gas chromatography. To investigate the effect of carrier gas on the electrical characteristics of the discharge and the peak response, the discharge pressure, gas flow rate, and discharge gap have been studied. The discharge gas included the Ar, He, and N$_{2}$. The gas flow rate has been found one of the important parameters to affect both the electrical characteristics and the peak response.

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Characteristics in W-EDM of Tungsten Carbide (초경합금의 와이어 방전가공에 의한 특성)

  • 맹민재
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.7-13
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    • 2001
  • Wire electrical discharge machining experiments in conducted to investigate characteristics of acoustic emission (AE) and electrical discharge energy due to current peak (I$_{p}$), pulse on time($\tau$/on/). The AE signals are obtained with a sensor attached to workpiece side. Machining states are identified with scanning electron microscopy and residual stress analyzer. It is demonstrated that the residual stress provide reliable informations about the machining states. Moreover, machining states can be detected successfully using both the residual stress and AE count rate.e.

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Influence on EDM Surface with the Copper and Graphite Electrode According to the Discharge Energy (방전에너지에 따라 동전극과 흑연전극이 방전가공면에 미치는 영향)

  • Choi, Jae-Yong;Jeon, Eon-Chan;Jeong, Jae-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.53-59
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    • 1997
  • This study has been performed to inmvestigate MRR(metal removal rate), REW(relative electrode wear), surface roughness, heat transumutation layer and microhardness distribution in cross-section of the machined surface with various pulse-on duration and peak pulse current, using the copper and graphite electrode on the heat treated STD11 which is extensively used for metallic molding steel with the EDM. The results obtained are as follows; a) There exists critical pulse-on duration(If Ip equals 5A, .tau. on is 50 .mu. s) which shows the the maximum MRR in accordance with peak oulse current and the MRR decreases when the pulse-on duration exceeds the critical pulse-on during because of the abnormal electric discharge. b) Safe discharge is needed to make maximum of MRR and the metalic organization must be complicated for discharge induction. c) Graphite has much more benefits than copper electrode when rapid machining is done without electrode wear. d) The most external surface has the highest microhardness because of car- burizing from heat analysis of the dielectric fluid and the lower layar of the white covered layer has lower microhar dness than base matal because of softening.

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Detection of Ultrasonic Wave Signals Associated with Partial Discharge in XLPE (가교폴리에틸렌(XLPE)의 부분방전에 의한 초음파 검출)

  • 김성규;이상우;구경철;김충년;김인식;이광식;이동인
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 1999.11a
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    • pp.136-140
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    • 1999
  • Measurements of AE signals caused by partial discharges were performed by using an ultrasonic measurement technique to diagonise the electrical treeing deterioration in XLPE cable. We also examined the partial discharge magnitude and AE signals(peak-to-peak) with the increase of the deterioration time. From these results, it was found that AE signal due to partial discharge can be greatly detected at the peak value of positive polarities prior to the breakdown voltages, and the magnitude of AE signals was closely related to the current pulses by the increase of deterioration, and it appeared that AE signals(peak-to-peak) was proportional to partial discharge magnitude. Attenuation and time-delaying characteristics of ultrasonic signals propagated in various polymers sample by using ultrasonic oscillation and receiving systems are also reported as a basic data of ultrasonic measurements in XLPE cable.

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Die-singing Electrical Discharge Machining of Cold Die Alloy Steel with Dielectric Fluid Djection System (방전유 분사시스템에 의한 냉간금형용 합금강의 형조방전가공)

  • 우정윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.473-477
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    • 2000
  • The experimental study of die-sinking electrical discharge machining(EDM) was conducted for Cold Die Alloy Steel of SKD-11 with rotary electrode according to the peak current of 11A, 15A and 19A, and the duty factor of 0.24, 0.45. dielectric fluid flow through the electrode inside according to the change of electrode internal diameter during the EDM working. Material removal rate(MRR) was increased with flushing & rotation of electrode at the condition for the peak current of 15A, 19a but the MRR is decreased at the flushing only. The more surface roughness was obtained for the case of the flushing & rotation under the peak current of 19A.

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Electron Discharge Machining (EDM) and Hole EDM of Cold Heat-treated Tool Steel Molds (STD11) by using Cu Electrodes (냉간 금형용 공구강의 Cu 전극을 이용한 방전 홀에 관한 연구)

  • Park, In-Soo;Lee, Eun-Ju;Kim, Hwa-Jeong;Wang, Deok-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.76-82
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    • 2018
  • 3D formed Electrical Discharge Machining (EDM) and hole EDM were conducted for die and mold manufacturing with electrodes which were made by mechanical machining and wire EDM. It is difficult to machine the hardened material after heat treatment and quenching with traditional machining. The only method of machining hardened material is die-sinking EDM. In this research, hole EDM was conducted for heat-treated cold-worked tool steel (SKD11) for use as a die material. The EDM surfaces were analyzed by pulse-on time and peak current of EDM current, according to the machining conditions of EDM. The EDM surface profiles were affected by the peak current. The contribution of each factor is peak current (91.63%) and pulse-on time (0.93%). The best surface roughness was obtained with a $130{\mu}s$ pulse-on time and a 14.2 A peak current. With uniform EDM processing, the surface deteriorated with increasing pulse-on time and peak current. The thickness of the solidified layer induced by EDM was increased as the peak current, crater shapes, and erupted shapes of EDM surfaces were increased. Therefore, microcracking gaps induced by surface tension were increased.

Internal PD Pulses Analysis Accompanying with Bush-type Tree in Solid Dielectrics (고체유전체에서 발생한 부시형 전기트리에 수반된 내부 부분방전 펄스 해석)

  • 강성화;홍현문;류부형
    • Journal of the Korean Society of Safety
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    • v.15 no.1
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    • pp.100-105
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    • 2000
  • Correlation between propagation of bush-type electrical tree and internal partial discharges(PD) was discussed. We used specimens with needle-plane electrode system made of LDPE(Low Density Polyethylene), observed inception and propagation of electrical tree by optical microscope interfaced with computer and investigated characteristics of phase resolved PD pulses accompanying with propagation of electrical tree. Electrical tree generally growed bush-type tree. PD data detected and analyzed were average discharge current and statistical operator of q-n, $\psi$- $q_{avg}$, $\psi$-n, ${\psi}-q_{max}$ distribution. Parameters used were skewness, kurtosis, average discharge phase, cross-correlation factor, asymmetry and etc. In generally, average discharge current had good linear relationship with propagation of bush type electrical tree on this experiment. Peak discharge magnitude and repetition rate were increased, but they had not good linear relationship.p.

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A Study on the Displacement and Discharge Current Waveform in AC PDP (AC PDP의 변위전류 및 방전전류에 관한 연구)

  • Lee, Woo-Geun;Ha, Seok-Cheon;Lee, Sung-Hyun;Cho, Jung-Soo;Park, Chung-Hoo
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.385-387
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    • 1997
  • This paper deals with the relationships between discharge current wave form and the structure of AC PDP cells. The Paschen minimum can be found in the range of $200{\sim}300\;torr$ under the condition of electrode width of $300{\mu}m$ and $100{\mu}m$ electrode gap. Furthermore, the charge current does not vary with the gas pressure, whereas the time delay in the discharge inception voltage decreased both peak and r.m.s discharge current increase with gas pressure and electrode width.

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