• Title/Summary/Keyword: pcd

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Performance Characteristics of CVD Diamond Cutting Tools

  • Oles, E.J.;Cackowski, V.J.
    • The Korean Journal of Ceramics
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    • v.2 no.4
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    • pp.203-211
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    • 1996
  • CVD diamond tools are becoming more widely used in industry as an economic alternative to polycrystalline diamond (PCD) for machining non-ferrous and non-metallic materials. Although CVD diamond-sheet tools have been on the market for several years, diamond-coated carbide inserts have become available only recently, with the successful resolution of long-standing adhesion problems. Diamond coating morphology on the rake surface of the tool affects chip formation favorably, whereas a microscopically rough, faceted morphology on the flank surface of the tool produces a rough workpiece finish. Workpiece finish can be improved by using a coated tool with a larger nose radius. The tool life provided by diamond-coated tools(~30 $\mu\textrm{m}$ thick) can meet or exceed that of PCD tools, depending on the characteristics of the workpiece material. When using diamond-coated carbide tools in milling, a sharp-edged PCD tool should be used in the wiper position of the cutter to minimize workpiece roughness and burr formation.

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Micro Machining of Titanium Alloy Using Polycrystalline Diamond Tools (PCD 공구를 이용한 티타늄 합금의 미세 가공)

  • Moon, In Yong;Kim, Bo Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.3
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    • pp.284-291
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    • 2013
  • Micro cutting of titanium alloy by polycrystalline diamond (PCD) tools was studied. Micro electro discharge machining (MEDM) was used to fabricate customized micro shaping tools from PCD blank. The tool was used to machine micro grooves on Ti alloy and the effects of depth of cut and machining length on tool wear, burr and surface roughness were studied. The shaping tool has cutting edge of a few ${\mu}m$. The crater size of the tool surface was increased with increasing capacitance of EDM machining conditions, which was used to control the surface roughness of the machined micro grooves.

A Study on the Precision Cutting Characteristics by the Diamond Tool on the Cutting Distance (다이아몬드 공구의 절삭거리에 따른 정밀가공 특성 연구)

  • Yu, Ki-Hyun;Cheong, Chin-Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.127-133
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    • 1998
  • This research intends to gain the sight for the qualitative characteristics of precision cutting by using the CNC lathe with a mono-crystal diamond(MCD) and a poly-crystal diamond(PCD) tool on the cutting distance. In case of an MCD tool, as the cutting distance increases, the surface roughness becomes worse and the standard deviation of surface roughness is small. In case of a PCD tool, as the cutting distance increases, the surface roughness becomes stable with a large standard deviation. The cutting force ratio(Ft/Fn) decreases as the nose radius increases and the decreasing ratio becomes larger for small nose radius.

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Risk analysis using PCD result and cost driver of COCOMOII (COCOMOII의 cost driver를 이용한 PCD결과의 위험분석)

  • 박지협;이은서;장윤정;이경환
    • Proceedings of the Korean Information Science Society Conference
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    • 2002.10d
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    • pp.10-12
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    • 2002
  • 본 논문에서는 신뢰성 있는 소프트웨어 개발을 위한 위험분석 방법을 모색한다. 기존의 프로세스 능력 결정(PCD: Process Capability Determination)결과의 차이를 이용한 전체 위험결정 방법의 취약점을 보안하기 위해 MBASE(COCOMOII)I에서 제시하는 위험분석 방법을 이용한다. 이 과정에서 필수적으로 수행되어야 할 과제는 레벨의 MP(Management Practice)단위 속성과 cost driver를 매핑함으로써 개별 위험항목(risk item)을 얻는 것이다. SPICE 레벨4 단계를 예로 cost driver를 추출하고 rating 결과를 입력하여 위험요소의 우선순위를 결정하며, 결정된 위험 우선순위에 따라 위험을 제거할 경우 전체 위험이 급격히 감소되어 RE(Risk Exposure) 그래프의 하강 곡선을 따름을 증명하였다. 이러한 산정결과를 통해 레벨에 영향을 미치는 위험 속성 및 위험 제거시 전체위험의 감소율을 예상할 수 있다.

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Characteristics of Surface Roughness in Micro fuming using PCD Tools (PCD공구를 이용 미소가공시 표면거칠기 특성)

  • 한복수;이소영
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.31-38
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    • 2001
  • This paper deals with the micro turning property of setting angle using diamond tool. The bed of the system has used the granite which has the thermal and vibrational characteristics superior to the cast iron bed for the common machine tool. To minimize the inner and outer vibration of the fuming system, an air pad system was manufactured and tested. The aero-static spindle system which has the excellent rotation accuracy was designed and manufactured. As a result of the micro-cutting test on aluminum alloy, tool setting angel have effected on surface roughness. From the results, the micro-cutting conditions hope to provide the useful actual data using in industrial fields.

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Design of PCD Adjustment Device and Motion Study of Tire Replacements (PCD 조절기계 설계 및 타이어 교체작업의 동작 분석)

  • Lee, Tae Hwan;Jeon, Tae Bo
    • Journal of Industrial Technology
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    • v.31 no.A
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    • pp.11-19
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    • 2011
  • A new PCD (Pitch Circle Diameter) adjustment system has been designed in this study. Traditional system requires repetitive same works in changing automobile tires. The system proposed in this study requires just one simultaneous work to finish the job. We designed the system using Solidworks CAD software. We further investigate the jobs for both cases through work factor method. Based on careful clarification of the job, work factor units were assigned to each work factor. Even if further analysis should be processed for actual field application, the mechanism proposed in this study may provide good reference for practical usage.

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Study on Cutting Characteristics of WC-Co with Micro Cutting in SEM (SEM 내 마이크로 절삭에 의한 초경합금재의 절삭 특성에 관한 연구)

  • 허성중
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.74-81
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    • 2003
  • This paper describes that the micro-cutting of WC-Co using PCD (Polycrystalline Diamond) and PcBN (Polycrystalline Cubic Boron Nitride) cutting tools are performed with SEM(Scanning Electron Microscope) direct observation method. The purpose of this study is to present reasonable cutting conditions to obtain precise finished surface and machining efficiency. Summary of the results are shown below: (1) The thrust cutting forces tend to increase more than the principal forces as the depth of cut and the cuttlllg speed are increased preferably on orthogonal microcutting. (2) The tool wear in the flank face was formed larger than that in the rake face on orthogonal micro cutting. (3) The wear appearance for PCD tools is abraded by hard WC particles of the work materials, which lead diamond grain to be detached from the bond.

LiDAR based Real-time Ground Segmentation Algorithm for Autonomous Driving (자율주행을 위한 라이다 기반의 실시간 그라운드 세그멘테이션 알고리즘)

  • Lee, Ayoung;Yi, Kyongsu
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.2
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    • pp.51-56
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    • 2022
  • This paper presents an Ground Segmentation algorithm to eliminate unnecessary Lidar Point Cloud Data (PCD) in an autonomous driving system. We consider Random Sample Consensus (Ransac) Algorithm to process lidar ground data. Ransac designates inlier and outlier to erase ground point cloud and classified PCD into two parts. Test results show removal of PCD from ground area by distinguishing inlier and outlier. The paper validates ground rejection algorithm in real time calculating the number of objects recognized by ground data compared to lidar raw data and ground segmented data based on the z-axis. Ground Segmentation is simulated by Robot Operating System (ROS) and an analysis of autonomous driving data is constructed by Matlab. The proposed algorithm can enhance performance of autonomous driving as misrecognizing circumstances are reduced.

Feature Template-Based Sweeping Shape Reverse Engineering Algorithm using a 3D Point Cloud

  • Kang, Tae Wook;Kim, Ji Eun;Hong, Chang Hee;Hwa, Cho Gun
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.680-681
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    • 2015
  • This study develops an algorithm that automatically performs reverse engineering on three-dimensional (3D) sweeping shapes using a user's pre-defined feature templates and 3D point cloud data (PCD) of sweeping shapes. Existing methods extract 3D sweeping shapes by extracting points on a PCD cross section together with the center point in order to perform curve fitting and connect the center points. However, a drawback of existing methods is the difficulty of creating a 3D sweeping shape in which the user's preferred feature center points and parameters are applied. This study extracts shape features from cross-sectional points extracted automatically from the PCD and compared with pre-defined feature templates for similarities, thereby acquiring the most similar template cross-section. Fitting the most similar template cross-section to sweeping shape modeling makes the reverse engineering process automatic.

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Age- and Area-Dependent Distinct Effects of Ethanol on Bax and Bcl-2 Expression in Prenatal Rat Brain

  • Lee, Hae-Young;Naha, Nibedita;Kim, Jong-Hun;Jo, Mi-Ja;Min, Kwan-Sik;Seong, Hwan-Hoo;Shin, Dong-Hoon;Kim, Myeong-Ok
    • Journal of Microbiology and Biotechnology
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    • v.18 no.9
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    • pp.1590-1598
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    • 2008
  • Cell proliferation and differentiation are critical processes in a developing fetal rat brain, during which programmed cell death (PCD) also plays an important role. One of the decisive factors for PCD is Bcl-2 family proteins, where Bax induces cell death, whereas Bcl-2 acts as an inhibitor of PCD. As maternal drinking is known to cause fetal alcohol syndrome (FAS) or malformation of the fetal brain during pregnancy, the objective of the present study was to investigate whether maternal ethanol exposure alters the PCD-related Bax and Bcl-2 protein expression during fetal brain development. Pregnant female rats were orally treated with 10% ethanol and the subsequent expressions of the Bax and Bcl-2 proteins examined in the fetal brain, including the forebrain, midbrain, and hindbrain, from gestational day (GD) 15.5 to GD 19.5, using Western blots, in situ hybridization, and immunohistochemistry. With regard to the ratio of Bcl-2 to Bax proteins (Bcl-2/Bax), the Bax protein was dominant in the forebrain and midbrain of the control GD 15.5 fetuses, except for the hindbrain, when compared with the respective ethanol-treated groups. Moreover, Bcl-2 became dominant in the midbrain of the control GD 17.5 fetuses when compared with the ethanol-treated group, representing an alternation of the natural PCD process by ethanol. Furthermore, a differential expression of the Bcl-2 and Bax proteins was found in the differentiating and migrating zones of the cortex, hippocampus, thalamus, and cerebellum. Thus, when taken together, the present results suggest that ethanol affects PCD in the cell differentiation and migration zones of the prenatal rat brain by modulating Bax and Bcl-2 expression in an age- and area-dependent manner. Therefore, this is the first evidence that ethanol may alter FAS-associated embryonic brain development through the alteration of Bax and Bc1-2 expression.