• Title/Summary/Keyword: parts reliability

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Solar Cell Reliability Data Bank (태양전지 신뢰성 정보은행)

  • So, Wonshoup;Oh, Soo Young
    • Current Photovoltaic Research
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    • v.2 no.3
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    • pp.140-145
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    • 2014
  • The globally used PV qualification tests and reports the pass/fail only. Therefore, the reliability of new PV materials and parts can't be compared quantitatively with the reliability of the PV parts and materials in the market. Global PV materials and parts companies test and compare their materials, parts, and modules using the failure-to-test (FTT). However, it takes a long accelerated stress test (AST) until failure. It also needs to test the new and existing materials and parts. Therefore, it requires excessive equipment time and cost. In order to reduce the time and cost, a new reliability enhancement methodology has been developed. It tests the PV materials, parts, and modules in the global market and stores them in the PV reliability database. It reduces the time and cost of the comparison and enhancement of PV reliability. An example of the reliability enhancement of the PV encapsulant, EVA is presented.

Case Study of Parts Reliability Improvement (프린트 산업에서 부품 신뢰성 시험법 개선)

  • Kim, Pan-Soo;Han, Ki-Woong;Lee, Ji-Hye
    • Proceedings of the Safety Management and Science Conference
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    • 2011.04a
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    • pp.663-674
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    • 2011
  • Continuing and Developing the growth, the company should focus on 'time to market of high quality production' and 'cost down'. Due to the complexity of the production, reliability is being one of the important factor. In this study, in particular, focus on parts reliability test improvement about printer product and proceeded. Need test improvement for time to market that is developed, and reduce expense with test period that is required at Reliability Test time of new parts and should high quality level of product. Finally huge Failure Cost (F-COST) occurs because quality level of product drops if parts that accomplish product does not ensure reliability and this is associated by malfunction in marketplace.

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Case Study of Parts Reliability Improvement (프린트 산업에서 부품 신뢰성 시험법 개선)

  • Kim, Pan-Soo;Han, Ki-Woong;Lee, Ji-Hye
    • Journal of the Korea Safety Management & Science
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    • v.12 no.3
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    • pp.153-162
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    • 2010
  • Continuing and Developing the growth, the company should focus on 'time to market of high quality production' and 'cost down'. Due to the complexity of the production, reliability is being one of the important factor. In this study, in particular, focus on parts reliability test improvement about printer product and proceeded. Need test improvement for time to market that is developed, and reduce expense with test period that is required at Reliability Test time of new parts and should high quality level of product. Finally huge Failure Cost (F-COST) occurs because quality level of product drops if parts that accomplish product does not ensure reliability and this is associated by malfunction in marketplace.

A Study on the Development of Reliability Modeling in Machine Parts (기계류 부품 신뢰성 모델링에 관한 연구)

  • 하성도;이두영
    • Proceedings of the Korean Reliability Society Conference
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    • 2000.04a
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    • pp.223-230
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    • 2000
  • This work aims to develop modeling methodology of machine part reliability. The reliability model is to be used for predicting and improving reliability in planning and design processes of products. In order to develop the reliability model of machine parts, the functions and interactions of sub-units of machine parts are analyzed first and function network is constructed. Using the function network, function block diagram is developed, which can be the basis for deriving reliability block diagram. Modeling of machine part reliability has not been widely studied since the reliability modeling of machine parts requires understanding of the functions and failures of their components in several viewpoints. This work tries to find general methodology of reliability modeling and proposes a framework for reliability improvement during machine part development.

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An application plan of NSWC-98/LE1 when predicting the reliability of mechanical components of design and development phase (체계 개발 단계별 기계 부품에 대한 신뢰도 예측 시 NSWC-98-LE1 적용 방안)

  • Kwon, Ki Sang;Park, Eun Sim;Cho, Cha Hyun;Lee, Dong Woo;Lee, Su Jung
    • Journal of the Korean Society of Systems Engineering
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    • v.4 no.1
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    • pp.35-43
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    • 2008
  • Generally, in analysis of reliability of Design and Development Phase, reliability of electrical components is analyzed based on standards such as MIL-HDBK-217F, Bellcore Issue 4,5,6 by analyzing stress of architectural side (Power, Voltage, Current and quality level of components) of weapon system and stress of operational side (operational environment, operational temperature, Operational Profile). But the reliability of mechanical components is analyzed based on the data book of failure history of mechanical parts called NPRD-95(Nonelectronic Parts Reliability Data-95) without any analysis of above stress. However, even if it's the same mechanical parts, it might have different failure rate(fatigue, wear, corrosion) during operation depending on how weary(stress : pressure, vibration, temperature during operation) the parts are. Therefore, analyzing reliability using just data book can cause big difference in reliability instead of analyzing based upon stressfulness that parts might have, operational concept, and other various factors. Thus, This paper will guide the way of predicting reliability by organizing ways of predicting reliability for system organization and adopt ing NSWC-98/LE1(Naval Surface Warfare Center-98/LE1) for mechanical components.

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A Study on Method of Predicting Failure Rates of Fastening Parts (체결 부품 고장률 산출 방안에 관한 연구)

  • Jeong, Da-Un;Yun, Hui-Sung;Kwon, Dong-Soo;Lee, Seung-Hun
    • Journal of Applied Reliability
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    • v.11 no.3
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    • pp.305-318
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    • 2011
  • In the statement of logistics reliability prediction methodology, all components should be managed as the analysis objectives. However, in some reliability prediction of weapon systems, fastening parts, e.g., screws, bolts and nuts, have been frequently ignored because some organizations related to weapon systems have emphasized that those parts are not significant in their failures rate and functions. In this paper, failure rates, modes, and distributions were presented to prove that fastening parts should be included in reliability prediction objectives. Also, failure rate prediction methods of fastening parts are presented and compared.

Reliability Analysis of the 300 W GaInP/GaAs/Ge Solar Cell Array Using PCM

  • Shin, Goo-Hwan;Kwon, Se-Jin;Lee, Hu-Seung
    • Journal of Astronomy and Space Sciences
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    • v.36 no.2
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    • pp.69-74
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    • 2019
  • Spacecraft requires sufficient power in orbit to perform its mission. So as to comply with system requirements, the sufficient power should be made by a solar cell array by photovoltaic power conversion. A life time of space program depends on its mission considering parts reliability and parts grade. Based on the mission life time, power equipment might be designed to meet specifications. In outer space, solar cell array might generate the dc power by photovoltaic conversion effects and GaInP/GaAs/Ge solar cells are used in this study. Space programs that require more than five years should select parts for high reliability applications. Therefore, reliability analysis for high reliability applications should be performed to check its fulfilment of the requirements. This program should also require more five years for its mission and we performed its analysis using parts count method (PCM) for its reliability. Finally, we performed reliability analysis and obtained quantitative figures found out 99.9%. In this study, we presented the reliability analysis of the 300 W GaInP/GaAs/Ge solar cell array.

Reliability Design Using FMEA for Pressure Control Regulator of Aircraft Fuel System (항공기용 연료계통 압력조절밸브의 FMEA를 적용한 신뢰성 설계)

  • Bae, Bo-Young;Lee, Jae-Woo;Byun, Yung-Hwan
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.17 no.1
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    • pp.24-28
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    • 2009
  • The reliability assessment is performed for Pressure Control Regulator of Aircraft Fuel System using reliability procedure which consists of the reliability analysis and the Failure Modes and Effects Analysis(FMEA). The target reliability as MTBF(Mean Time Between Failure) is set to 5000hr. During the reliability analysis process, the system is categorized by Work Breakdown Structure(WBS) up to level 3, and a reliability structure is defined by schematics of the system. Since the components and parts that have been collected through EPRD/NPRD. The predicted reliability to meet mission requirements and operating conditions is estimated as 4375.9hr. To accomplish the target reliability, the components and parts with high RPN have been identified and changed by analyzing the potential failure modes and effects. By changing the configuration design of components and parts with high-risk, the design is satisfied target reliability.

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The Change of Inspection&Replacement Period for ROKAF's Operating Aircraft Parts (한국공군 운영 항공기 부품 검사/교환주기 변경 - 예방정비 대책 품질개선의 일환으로 -)

  • Kwo Seung-Chul
    • Journal of the military operations research society of Korea
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    • v.30 no.2
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    • pp.108-121
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    • 2004
  • This paper deals with a procedure of changing the current inspection & replacement periods for ROKAF aircraft parts. ROKAF is mostly operating aircraft of foreign makes, and takes maintenance actions according to Technical Orders(TO.) published by foreign aircraft manufacturers. Therefore ROKAF inspects and replaces specific parts at the time noticed from T.O.. These inspection and replacement periods are determined by manufacturers according to the standard operating environment and parts' durability. But the standard operating environment Is different from operator's environment. Because of this difference, the inspection and replacement periods have to be changed according to operators' operation environment. It is resonable that the manufacturer, having design materials and life test data of parts, changes those periods together with materials of operators' operation environment. But we have many difficulties in obtaining the design materials and life test data. Then this paper proposes a procedure of changing the periods of aircraft's parts with life data obtained during operating aircraft. For the reliability analysis, a software of RELEST (Reliability Estimation Version 1.0) is used.

A Study on the Reliability of Helical Gear System Using Renewal Theory (재생이론에 의한 헬리컬 기어장치의 신뢰성에 관한 연구)

  • 김하수;양성모
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.90-96
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    • 1998
  • Helical gear system is widely used to transmit heavy duty power with harmonies and silences between parallel shafts. This paper predicts a life with Weibull distribution and estimates a reliability based on recycle principle of helical gear systems. 2-parameter Weibull distribution is generally adopted to estimate the mechanical life and the reliability of most gear systems, because this Weibull distribution is proper to explain a characteristics or a life of parts of gear systems with linearity of probability density data on weibull data sheet. For a high reliability, this paper estimates a number of overhaul times and a number of needed substitutes (exchange attachment,1 or parts) with following renewal theory, One is make an exchange of whole module include failure attachments/parts and second estimating method is only exchange of a failure attachments / parts.

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