• 제목/요약/키워드: partial plasticity

검색결과 35건 처리시간 0.022초

압력 용기 반타원형 분할 경판의 제작에 있어서 부분 금형 성형 공정의 적용 (Application of Partial-size Die forming Process to Semiellpisoidal Segment Head of the Pressure Vessel)

  • 권일근;윤중근;이원재
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.97-100
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    • 2005
  • The purpose of this study is to apply the partial-size die forming process to actual segment head farming process of semi-ellipsoidal heads and to verify the availability of the suggested forming method. The initial curvature for the preliminary forming process was determined through anticlastic behavior of plate bending and the partial-size die for final forming was designed based on the results of springback analysis using F.EA. From the results of actual forming, it was concluded that die design was appropriate and proposed forming process would be successfully applied to actual forming jobs.

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서해안 저소성 점토질 실트 지반의 부분배수 특성 (Partial Drainage Characteristics of Clayey Silt with Low Plasticity from the West Coast)

  • 김석조;이상덕;김주현
    • 한국지반공학회논문집
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    • 제32권9호
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    • pp.17-27
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    • 2016
  • 서해안의 인천 및 화성지역에 분포하는 모래 및 실트 함유량이 많은 저소성 지반에 대해 피에조콘관입시험(CPTU) 데이터 및 강제치환 공법을 이용하여 부분배수 특성을 분석하였다. Powell과 Quarterman(1988)에 의한 과압밀비 $OCR={\kappa}(q_t-{\sigma}_{vo})/{\sigma}^{\prime}_{vo})$ 경험식은 모래함유량이 많은 서해안 저소성 실트 지반에서는 상대적으로 투수성이 커서 표준관입속도(2cm/s)하에서 콘관입저항력($q_t$)이 크게 평가되어 과압밀비가 크게 산정되는 경향을 나타냈다. Schnaid et al. (2004)는 간극수압계수($B_q$)-강도증가율($s_u/{\sigma}^{\prime}_{vo}$)-정규화된 콘저항($Q_t=(q_t-{\sigma}_{vo})/{\sigma}^{\prime}_{vo}$)을 함께 도시하여, 부분배수 유무를 판단하도록 제시하였는데, 인천 및 화성 지역의 CPTU 데이터의 50% 이상이 부분배수 상태를 나타내는 $B_q$ < 0.3에 분포하였다. 또한, 강제치환 시공과정 중 부분배수 현상으로 인해 원지반의 강도증가 현상이 발생되어 설계 예상 치환깊이보다 훨씬 작은 실측값이 얻어진다는 관점에서 실측 치환깊이와 동일한 값이 얻어지도록 원지반의 지지력에 대한 역해석을 수행하였다. 그 결과, 소성지수가 감소할수록 내부마찰각이 커지는 경향을 나타내며, 내부마찰각(${\varphi}^{\prime}$)이 $2{\sim}7^{\circ}$의 범위에서 분포하는 것으로 분석되었다.

국부가열을 이용한 핫스탬핑 공정에서 Tailor Rolled Blank의 스프링백 예측 (Springback Prediction of Tailor Rolled Blank in Hot Stamping Process by Partial Heating)

  • 심규호;김재홍;김병민
    • 소성∙가공
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    • 제25권6호
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    • pp.396-401
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    • 2016
  • Recently, Multi-strength hot stamping process has been widely used to achieve lightweight and crashworthiness in automotive industry. In concept of multi-strength hot stamping process, process design of tailor rolled blank(TRB) in partial heating is difficult because of thickness and temperature variation of blank. In this study, springback prediction of TRB in partial heating process was performed considering its thickness and temperature variation. In partial heating process, TRB was heated up to $900^{\circ}C$ for thicker side and below $Ac_3$ transformation temperature for thinner side, respectively. Johnson-Mehl-Avrami-Kolmogorov(JMAK) equation was applied to calculate austenite fraction according to heating temperature. Calculated austenite fraction was applied to FE-simulation for the prediction of springback. Experiment for partial heating process of TRB was also performed to verify prediction accuracy of FE-simulation coupled with JMAK equation.

진공다이캐스팅시 국부스퀴즈 효과가 주조품질에 미치는 영향 (Effect of Partial Squeeze on the Quality of Casting Products in the Vacuum Die Casting)

  • 김억수;김성준;이광학;문영훈
    • 소성∙가공
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    • 제8권5호
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    • pp.491-497
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    • 1999
  • The effect of partial squeeze on the quality of casting products in the vacuum die casting was investigated to make defect free casting products with excellent mechanical properties. The partial squeeze and vacuum die casting process was industrially implemented in making reaction shaft support which was made of a hypereutectic Al-15%Si alloy. To combine squeezing and vacuum effects, the plunger injection system was designed and attached on the chill vent type vacuum machinery system. The combination of vacuum effect before injection and partial squeezing effect after injection resulted in defect free die casting products. The uniform distribution of fine eutectic and proeutectic Si obtained from trial process also provided excellent mechanical properties.

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Numerical Simulation of Prestressed Precast Concrete Bridge Deck Panels Using Damage Plasticity Model

  • Ren, Wei;Sneed, Lesley H.;Yang, Yang;He, Ruili
    • International Journal of Concrete Structures and Materials
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    • 제9권1호
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    • pp.45-54
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    • 2015
  • This paper describes a three-dimensional approach to modeling the nonlinear behavior of partial-depth precast prestressed concrete bridge decks under increasing static loading. Six full-size panels were analyzed with this approach where the damage plasticity constitutive model was used to model concrete. Numerical results were compared and validated with the experimental data and showed reasonable agreement. The discrepancy between numerical and experimental values of load capacities was within six while the discrepancy of mid-span displacement was within 10 %. Parametric study was also conducted to show that higher accuracy could be achieved with lower values of the viscosity parameter but with an increase in the calculation effort.

Effects of Oxygen Partial Pressure on Oxidation Behavior of CMnSi TRIP Steel in an Oxidation-Reduction Scheme

  • Kim, Seong-Hwan;Huh, Joo-Youl;Kim, Myung-Soo;Kim, Jong-Sang
    • Corrosion Science and Technology
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    • 제16권1호
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    • pp.15-22
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    • 2017
  • An oxidation-reduction scheme is an alternative approach for improving the galvanizability of advanced high-strength steel in the continuous hot-dip galvanizing process. Here, we investigated the effect of oxygen partial pressure ($P_{O_2}$) on the oxidation behavior of a transformation-induced plasticity steel containing 1.5 wt% Si and 1.6 wt% Mn during heating to and holding for 60 s at $700^{\circ}C$ under atmospheres with various $P_{O_2}$ values. Irrespective of $P_{O_2}$, a thin amorphous Si-rich layer of Si-Mn-O was formed underneath the Fe oxide scale (a $Fe_2O_3/Fe_3O_4$ bilayer) in the heating stage. In contrast to Si, Mn tended to segregate at the scale surface as $(Fe,Mn)_2O_3$. The multilayered structure of $(Fe,Mn)_2O_3/Fe_2O_3/Fe_3O_4$/amorphous Si-Mn-O remained even after extended oxidizing at $700^{\circ}C$ for 60 s. $Fe_2O_3$ was the dominantly growing oxide phase in the scale. The enhanced growth rate of $Fe_2O_3$ with increasing $P_{O_2}$ resulted in the formation of more Kirkendall voids in the amorphous Si-rich layer and a less Mn segregation at the scale surface. The mechanisms underlying the absence of FeO and the formation of Kirkendall voids are discussed.

나노 준결정상으로 강화된 Ti계 벌크 비정질기지 복합재의 제조 및 기계적 특성 고찰 (Fabrication and Mechanical Properties of Nanoquasicrystalline Phase Reinforced Ti-based Bulk Metallic Glass Matrix Composites)

  • 박진만;임가람;김태응;손성우;김도향
    • 한국주조공학회지
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    • 제28권6호
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    • pp.261-267
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    • 2008
  • In-situ quasicrystalline icosahedral (I) phase reinforced Ti-based bulk metallic glass (BMG) matrix composites have been successfully fabricated by using two distinct thermal histories for BMG forming alloy. The BMG composite containing micron-scale Iphase has been introduced by controlling cooling rate during solidification, whereas nano-scale I-phase reinforced BMG composite has been produced by partial crystallization of BMG. For mechanical properties, micron-scale I-phase distributed BMG composite exhibited lower strength and plasticity compared to the monolithic BMG. On the other hand, nano-scale icosahedral phase embedded BMG composite showed enhanced strength and plasticity. These improved mechanical properties were attributed to the multiplication of shear bands and blocking of the shear band propagation in terms of isolation and homogeneous distribution of nanosize icosahdral phases in the glassy matrix, followed by stabilizing the mechanical and deformation instabilities.

Development of Direct Surface Forming Process

  • Cho, Kwang-Hwan;Yoon, Kyung-Hwan
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 The Korea-Japan Plastics Processing Joint Seminar
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    • pp.73-77
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    • 2003
  • The backlight unit(BLU) is used as a light source of TFT liquid-crystalline-display (TFT-LCD) module. In this backlight unit, one of important components is the light guide, which is usually made of transparent polymers. Currently the screen-printing method is mainly used for the light guide as a manufacturing process. However, it has limitation to the flexibility of three-dimensional optical design. In the present paper a new alternative manufacturing method for the light guide with low-cost is proposed. This manufacturing method is named as direct surface forming (DSF), which is very similar to the well-known hot embossing except for partial contact between mold and substrate. The results of this new manufacturing method are presented in terms of processing condition, dimensional accuracy, productivity, etc.

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증기발생기용 대형 단강품의 자유단조 (Open Die Forging of the Large Steel Forgings for Steam Generator)

  • 김동권;김재철;김영득;김동영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.39-42
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    • 2003
  • Steam Generator has been manufactured by welding process after partial manufacturing of various steel forgings such as shell, head and tube sheet. Usually, these steel forgings are made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced open die forging development status of the large steel forgings which is used for the steam generator of 1,400MW next generation nuclear power plant.

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