• Title/Summary/Keyword: parametric roll

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A Study on Forming of Micro Rib Barriers by Roll Forming Technique (롤 포밍에 의한 미세 격벽 성형에 대한 연구)

  • Park, Jong-Jin;Hwang, Han-Sub
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1136-1141
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    • 2003
  • Among various methods to manufacture the PDP barrier ribs, the pressing and the roll forming methods are simple and economical because they form the ribs by utilizing the plastic flow of the green tape in a relatively short time without generating air-polluting dusts. In the present study, the roll forming method was investigated by experiments as well as numerical analyses and in result the groove roll and the preform were designed. The effect of draft angle, comer radius, and initial thickness of the green tape on the plastic flow was examined by a series of parametric studies. The preform was recommended to ease the plastic flow into the grooves and to avoid the occurrence of crack during rolling and sintering processes.

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Design of Groove and Preform for Roll Forming of PDP Barrier Ribs (PDP 격벽의 롤 포밍을 위한 그루브와 프리폼의 설계)

  • Park, Jong-Jin;Hwang, Han-Sub;Kim, Yong-Seog;Jeon, Hyung-Cho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2082-2088
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    • 2002
  • Among various methods to manufacture the PDP barrier ribs, the pressing and the roll forming methods are simple and economical because they form the ribs by utilizing the plastic flow of the green tape in a relatively short time without generating air-polluting dusts. In the present study, the roll forming method was investigated by experiments as well as numerical analyses and in result the groove roll and the preform were designed. The effect of draft angle, corner radius, and initial thickness of the green tape on the plastic flow was examined by a series of parametric studies. The preform was recommended to ease the plastic flow into the grooves and to avoid the occurrence of cracks during rolling and sintering processes.

Roll-to-roll process for large-area transfer of Ag nanowire electrode (은 나노 와이어 전극의 대면적 전사를 위한 롤 투 롤 공정)

  • Park, Yangkyu;Kim, Jae Pil;Kim, Wan Ho;Jung, Kang;Jeong, Ho-Jung
    • Journal of the Korean institute of surface engineering
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    • v.55 no.3
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    • pp.173-179
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    • 2022
  • This study presents a roll-to-roll process which is capable of Ag nanowire (AgNW) transfer from polyethylene terephthalate (PET) film to polycarbonate (PC) film. We developed a roll-to-roll machine that consists of two film suppliers, a coater of photo-curable resin, a film laminator, an ultraviolet (UV) exposure unit, and a film winder to facilitate large-area electrode transfer between different flexible substates. Using the process, optimal fabrication condition was investigated by parametric experiments in terms of the UV exposure time, number of thermal cycling, and exposure time of high temperature and humidity. A fabricated AgNW on PC film showed sheet resistance of 52 Ω/sq and optical transmittance of approximately 80 % over a range of visible light.

An Introduction for Optimum Route Assessment System (최적 항로 평가 시스템의 개발 및 적용에 대한 소개)

  • Park, Gun-Il;Lee, Jin-Ho;Kim, Mun-Sung;Bang, Chang-Seon;Choi, Jae-Woong;Choi, Kyong-Soon
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.189-192
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    • 2006
  • For the safety and efficiency of voyage, the demand for decision support system in route planning has been increasing with the advance of information technology and the increase of oil price. According to the needs, the authors developed an optimum route assessment system. The system assists an navigator to make an optimum route plan with respect to sailing time and fuel consumption using weather forecast data. Also, the system provides the quantitative estimation for the various safety indexes including parametric roll and etc. Using these functions, a navigator is able to design the safe and efficient voyage plan. The effectiveness of system were verified by the operation during actual voyages and the simulation studies.

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A Parametric Study of the Hemming Process by Finite Element Analysis (유한요소해석에 의한 헤밍 공정 변수연구)

  • Kim, Hyung-Jong;Choi, Won-Mog;Lim, Jae-Kyu;Park, Chun-Dal;Lee, Woo-Hong;Kim, Heon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.2
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    • pp.149-157
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    • 2004
  • Implicit finite element analysis of the flat surface-straight edge hemming process is performed by using a commercial code ABAQUS/Standard. Methods of finite element modeling for springback simulation and contact pair definition are discussed. An optimal mesh system is chosen through the error analysis that is based on the smoothing of discontinuity in the state variables. This study has focused on the investigation of the influence of process parameters in flanging, pre-hemming and main hemming on final hem quality, which can be defined by turn-down, warp and roll-in. The parameters adopted in this parametric study are flange length, flange angle, flanging die corner radius, face angle and insertion angle of pre-hemming punch, and over-stroke of pre-hemming and main hemming punches.

Parametric Study of Hemming Process and Evaluation of Hem Quality Using Simple Models (간이 모델을 이용한 헤밍 공정 변수 연구 및 헤밍 품질 평가)

  • 최원목;임재규;박춘달;김형종
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.113-116
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    • 2003
  • Hem quality can be determined mainly by turn-down and roll-in. Turn-down, that is created by the elastic recovery, can't be easily detected and measured since it is usually as small as 0.03 m. This study is focused on the precise evaluation of the hemming defects through analytical and experimetal approaches, and on the investigation of the influence of process parameters on the final hem quality. Implicit finite element analysis of plane-strain hemming process is performed by using a commercial code ABAQUS/Standard. Experiment and measurement is also carried out for steel and aluminium sheet metals, and the results are compared with those of analysis.

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Modelling and Analysis of Roll-Type Steel Mat for Rapid Stabilization of Permafrost (II) - Parametric Analysis - (영구동토 급속안정화를 위한 롤타입강재매트의 모델링과 해석(II) - 변수해석 -)

  • Moon, Do Young;Kang, Jae Mo;Lee, Janggeun;Lee, Sang Yoon
    • Journal of the Korean Geosynthetics Society
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    • v.13 no.4
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    • pp.109-117
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    • 2014
  • Using the finite element analysis model presented in accompanying paper, parametric study was performed in this paper. Various parameters were considered such as the width of wheel loads-induced permanent plastic deformation, backfill, equivalent thickness and orthogonal characteristic of steel mats. The effects of these parameters were analyzed for vertical and rotational displacements, maximum moment and tensile stress. From the parametric studies, it is found that great vertical deflection and tensile stress above allowable flexural tensile strength are developed in steel mats by the wheel loads-induced permanent plastic deformation. Backfill or increasing the thickness of steel mats is a feasible solution on this problem.

Elasto-plastic Finite Element Analysis for the Parametric Process Design of the Tension Leveller(1) -Unit Model Analysis (금속인장교정기의 공정변수 설계를 위한 탄소성 유한요소해석 (1)-단순모델 해석)

  • Lee, H.W.;Huh, H.;Park, S.R.
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.138-146
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    • 2002
  • This paper is concerned with the simulation-based process design method involved non-steady state problem of tension levelling considering the elasto-plastic hardening behavior of a metallic strip by a commercial code ABAQUS/Standard. The tension levelling process is peformed to elongate the strip plastically in combination of tensile and bending strain by a controlled manner so that all longitudinal fibers in the strip have an approximately equal amount of length and undesirable strip shapes are corrected to the flat share. Objectives of this paper are the development of a general method for the design of a tension leveller by a finite element method and parameter studies for the deisgn variables such as the applied tension, the roll intermash includes the determination of the steady state using the simple unit of the tension levelling line and the effect of the finite element mesh size on the amount and distribution of the strain calculated. The analysis provides the information about the intermesh effect on the amount and final shapes of the strip and distribution of the strain in order to determine the amount elongation for correction of the irregular share.

Basic Research of Optimum Routing Assessment System for Safe and Efficient Voyage (운항 안전 및 효율성 향상을 위한 최적 항로 평가 시스템 기본 연구)

  • Lee, Jin-Ho;Choi, Kyong-Soon;Park, Gun-Il;Kim, Mun-Sung;Bang, Chang-Seon
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.1 s.139
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    • pp.57-63
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    • 2005
  • This paper introduces basic research of optimum routing assessment system as voyage support purpose which can obtain safe and efficient route. In view point of safety, the prediction of ship motion should be evaluated in the condition of rough weather This part includes general seakeeping estimation based on 3 dimensional panel method and parametric roil prediction. For increasing voyage efficiency, ETA(Estimated Time of Arrival) and fuel consumption should be calculated considering speed reduction and power increase due to wave effects based on added resistance calculation and ship performance characteristics. Basically, the weather forecast is assumed to be prepared previously to operate this system. The idea of these factors in this system will be helpful to escape from dangerous voyage situation by wave conditions and to make optimum route planning based on ETA and fuel consumption.

Parametric optimization of FPSO hull dimensions for Brazil field using sophisticated stability and hydrodynamic calculations

  • Lee, Jonghun;Kim, Byung Chul;Ruy, Won-Sun;Han, Ik Seung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.13 no.1
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    • pp.478-492
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    • 2021
  • In this study, hull dimensions of an FPSO were optimized to maximize its operability at Brazil field. In contrast with the previous works which have used simplified models to evaluate some indicators related to stability and hydrodynamic performances of FPSOs for its own optimal design, we developed a generic hull and compartment modeler and sophisticated stability and hydrodynamic calculation modules. With the aid of the developed tools, the hull optimization was performed with initial dimensions of an FPSO originally designed for west Africa field. The optimization results indicated the relative importance of hydrodynamic performances compared with stability performances for the FPSO hull dimensioning by showing that there were 3 active constraints related to them, which were the natural periods of heave and roll and the maximum pitch angle under 1-year return period waves at full load condition. To the author's knowledge, this study is the first attempt to combine altogether the hull and compartment modeling and full set of stability and hydrodynamic calculations precisely to optimize an FPSO's hull dimensions within 30 min. Also, it is worthwhile to mention that the developed methods are generic enough to be applied to all types of ship-shaped offshore platforms.