• Membrane and Water Treatment
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• v.5 no.1
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• pp.31-40
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• 2014

Papermaking tobacco sheet is an important reclaimed process for cigarette making. Traditionally, the pressure driven membrane was often used to isolate the effective compounds from the tobacco sheet extract. However, this method is difficult to remove small ionic compounds. Besides, membrane fouling is a major problem for effective use of these pressure driven membrane technologies. In this study, the electrodialysis process is used to removal the chloride ions and nitrate ions, thus the smoking quality of papermaking tobacco sheet extract can get improved. Three types of electrolytes ($Na_2SO_4$, NaCl and HCl) are chosen to prevent the generation of precipitation. The results indicate that 0.1mol/L HCl at current density of $30mA/cm^2$ is the optimal condition for the electrodialysis process. The removal rates of the Cland $NO{_3}^-$ in tobacco sheet extract are 97% and 98.4%, respectively. The electrodialysis process cost was estimated to be 0.11$/L. Naturally, electrodialysis is not only technological feasible, environmental-friendly and economical-attractive for tobacco extract treatment.

• Membrane and Water Treatment
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• v.8 no.4
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• pp.381-393
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• 2017

The inorganic components in tobacco sheet extract have significant influence on the sensory taste of the cigars and the harmful component delivery in cigarette smoke. To identify the contributions of the divalent inorganic components on harmful components delivery in cigarette smoke, a self-made selective electrodialysis was assembled with monovalent ion-selective ion exchange membranes. The influences of current density and extract content on the desalination performance were investigated. Result indicates that the majorities chloride, nitrate, and sulfate ions were removed, comparing with 50-60% of potassium and only less than 10% of magnesium and calcium ions removed in the investigated current density. The permselectivity of the tested cations across the Selemion CSO cation exchange membranes follows the order: $K^+>Ca^{2+}>Mg^{2+}$. A current density of $15mA/cm^2$ is an optional choice by considering both the energy consumption and separation efficiency. When the extract contents are in the range of 7%-20%, the removal ratios the potassium ions are kept around 60%, while the removal ratios of the calcium and magnesium ions fluctuate in the range of 16-27% and 8-14%, respectively. The tobacco smoke experiments indicated that the divalent metal ions have dual roles for the harmful component delivery in cigarette smoke. The divalent potassium and calcium ions were unfavorable for the total particulate matter emission but beneficial to decrease the HCN delivery in the mainstream cigarette smoke. The selective electrodialysis is a robust technology to decrease the harmful component delivery in cigarette smoke.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.40 no.2
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• pp.65-72
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• 2008

This work evaluated the extractability of tobacco stem biomass for the papermaking type Reconstituted Tobacco Sheet(RTS). The effects of the soaking conditions on the hydration of stem biomass and the effects of the hydrated state on the mechanical extraction were investigated. In order to simulate the mechanical expression process of a papermaking type RTS mill, for example, the screw press process, the novel mechanical pressing analyzer was developed for this study. The hydration of stem biomass by soaking process was greatly affected by the soaking time and the soaking temperature. The longer soaking time and the higher soaking temperature resulted in the higher hydrated stem biomass. Since the higher hydrated stem had more combined water in the inner structure and resulted in the more flexible structure, the higher hydrated stem leaded to the more compressed filter cake and the higher water contents in the filter cake after the mechanical pressing. The pilot pulping experiments showed the difference in hydration and extractability between burley and bright tobacco stem. The bulkier structure of the burley stem resulted in the faster hydration by pilot pulping and leaded to the larger reduction in water soluble components. And the hydration process showed the major influence on the separation efficiency of water soluble components.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.38 no.3 s.116
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• pp.72-78
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• 2006

The extraction properties of the biological waste originated from the Tobacco industry were evaluated. The biological waste have been recycled and transformed into a valuable material, so called a reconstituted tobacco sheet(Recon) by the papermaking process. In this process, The mechanical extraction process, which divides the mixed raw material slurry into the soluble stock and the insoluble stock, could affect not only the quality of final Recon product but also the productivity of whole Recon making process. This study investigated the effects of the extraction process on the slurry properties in detail. In order to quantify the amounts of the solubles which resided in the insoluble fibers, the washing treatment of the stock before and after squeezing process was applied. The amounts of the residual solubles showed little changes according to each stage of the extraction process. The fractionation of the slurry showed the difference in the amount of soluble in the stock depending on the size of the biological waste. After the extraction process, the bigger size fiber portion contained about 19%(by weight) in soluble after pressing but the smaller size fiber portion 9% in soluble. The fractionation ratio of the stocks also was changed by the screw press process, which could demonstrate the physical effects of the mechanical extraction.

• Journal of the Korean Society of Tobacco Science
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• v.28 no.2
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• pp.117-123
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• 2006

The pulping process in a papermaking process for a reconstituted tobacco sheet (RECON) was evaluated. For the practical information, the experiments were conducted in a real mill. Two pulping conditions were chosen and changed depending on the feasibility, such as the pulping temperature and the properties of pulping water. The higher pulping temperature resulted in the easier dissolution of solubles from the raw materials. However, the efficiency of screw press process was decreased by the higher pulping temperature, which resulted in the reduction of the HWS and the concentration in the #1 screw press filtrate. The addition of SEL(Strong extracted liquor) to pulper affected the efficiency of dissolution and the final concentration of #1 screw press filtrate. Although the higher SEL resulted in the less dissolution of the solubles from the raw materials, the concentration of the #1 screw press filtrate was greatly increased by the higher addition of SEL, which could provide much better efficiency to the following evaporation process of the filtrate and could increase the whole productivity.

• Journal of the Korean Society of Tobacco Science
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• v.28 no.1
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• pp.36-42
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• 2006

The papermaking process for a reconstituted tobacco sheet (RECON) has been preferred more because of the various merits such as a wide range of Recon products with better quality. The screw press is one of the very important process in RECON making process which divides the mixed raw materials into the soluble material and the insoluble material and could greatly affect the productivity and product quality. In this study, the characteristics of the screw press process in a Recon making mill were evaluated for two different RECON products. Three different efficiency index were proposed for the more detailed analysis of the screw press process. The result showed that the difference in the raw material might result in the difference in the efficiency and the properties of the extracts and the filter cake, especially in the HWS. The washing technique which applied in this experiment showed the amount of residual HWS in the fiber portion were not much changed by the each steps of the screw press.