• Title/Summary/Keyword: paper mill

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A Growth and Yield Model for Predicting Both Forest Stumpage and Mill Side Manufactured Product Yields and Economics

  • Schultz Emily B.;Matney Thomas G.
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.305-309
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    • 2006
  • This paper presents and illustrates the application of a growth and yield model that supports both forest and mill side volume and value estimates. Traditional forest stand growth and yield models represent the forest landowner view of yield and economics. Predicted yields are estimates of what one would expect from a procurement cruise, and current stumpage prices are applied to investigate optimum management strategies. Optimum management regimes and rotation ages obtained from the forest side view are unlikely to be economically optimal when viewed from the mill side. The actual distribution of recoverable manufactured product and its value are highly dependent on mill technologies and configurations. Overcoming this limitation of growth and yield computer models necessitates the ability to predict and price the expected manufactured distribution of lumber, lineal meters of veneer, and tonnes of air dried pulp fiber yield. With these embedded models, users of the yield simulator can evaluate the economics of possible/feasible management regimes from both the forest and mill business sides. The simulator is a forest side model that has been modified to produce estimates of manufactured product yields by embedding models for 1) pulpwood chip size class distribution and pulp yield for any kappa number (Schultz and Matney, 2002), 2) a lumber yield and pricing model based on the Best Opening Face model developed by the USDA Forest Service Forest Products Laboratory (Lewis, 1985a and Lewis, 1985b), and 3) a lineal meter veneer model derived from peeler block tests. While the model is strictly applicable to planted loblolly pine (Pinus taeda L.) on cutover site-prepared land in the United States (US) Gulf South, the model and computer program are adaptable to any region and forest type.

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A BLOC Controller Development for Tread Mill (Tread Mill 구동용 BLDC 제어기 개발)

  • Lee, Dong-Hee;Song, Hyun-Soo;Park, Han-Woong;Ahn, Jin-Woo
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.897-899
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    • 2002
  • BLDCM(Brushless D.C. Motor) is widely used industrial application because of high efficiency and high power density. Especially, In servo system and home appliance, BLDCM is very useful due to high control performance and low acoustic noise. In this paper, 2.5HP rated BLDCM controller and drive was developed for tread mill application. The prototype BLDCM has 4 poles rotor and 24 slots stator. Ferrite was used as a rotor magnet due to the cost and temperature characteristic. For the stable operation of tread mill, over current and high temperature can be detected by the DSP control1er. For the commutation signal, switching patterns from the sensorless circuit and hall sensor signal are used in the DSP controller.

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The Efficiency Assessment of the Iron Ore Brands Using DEA-AR Model in an Integrated Steel Mill (DEA-AR 모형을 이용한 일관제철소 철광석 브랜드별 효율성 평가)

  • Seong, Deokhyun;Byeon, Gwuiwon
    • Journal of Information Technology Services
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    • v.12 no.4
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    • pp.255-265
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    • 2013
  • This paper proposes a DEA-AR model for the efficiency evaluation of the iron ore brands in an integrated steel mill. The input factor is defined as unit cost of each brand based on CIF and two output factors are chosen as Fe and Al which are the important ingredients of iron ore. The relative importance between two output factors is determined by several experts using AHP model. The efficiency of each brand is determined using DEA and DEA-AR models. The negative correlation between the DEA-AR efficiency and the unit cost (CIF) is shown as significant whereas no significant correlation exist between the efficiency and the output factors. Also, the Kruskal Wallis rank sum test shows that there exist efficiency differences among the iron ore types whereas no difference is shown among the countries. The result could be utilized in selecting good brands of iron ores based on the DEA-AR efficiency in an integrated steel mill.

A Real-time Distributed AGC System for a Hot Strip Mill (실시간 분산 열연 두께제어 시스템의 설계 및 현장적용)

  • Lee, Ho-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.6 s.165
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    • pp.922-930
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    • 1999
  • This paper describes a new 14-CPU real-time distributed automatic gauge control (AGC) system for POSCO's No. 2 Hot Strip Mill at Pohang Works. The new AGC system has adopted gaugemeter AGC, Monitor AGC, and roll gap disturbance compensators. The computer system for the new AGC system has been developed based on VMEbus computer systems and a commercial real-time operating system. A VMEbus computer system is also used for the position servo control of hydraulic cylinders. All the application programs and input/output signals have been reasonably distributed over the control computer systems for the maximum reliability and effectiveness of the system. The new AGC system has been successfully used for the No. 2 Hot Strip Mill.

Identification of Linear Model of Tandem Cold Mill Using N4SID Algorithm (N4SID 알고리즘을 이용한 연속 냉간 압연기의 선형모델 규명)

  • 엄상오;황이철;김윤식;김종윤;박영산
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.3 no.4
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    • pp.895-905
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    • 1999
  • This paper identifies a linear time-invariant mathematical model of each stand of a five-stand tandem cold mill to design a robust $H_\infty$ thickness controller by applying input and output data sets to N4SID (Numerical algorithms for Subspace State Space System Identification) method. The input-output data sets describe interstand interference in the process of tandem cold rolling and are obtained from a nonlinear simulator of the tandem cold mill. In result, it is shown that the identified model well approximates the nonlinear model than a Taylor linearized model. Furthermore, uncertainties including roll eccentricity and incoming strip variation are quantitatively analyzed from the plot of maximum singular values.

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Optimization of Process Parameters for Mill Scale Recycling Using Taguchi Method (다구찌 방법을 이용한 밀스케일 재활용에 대한 공정변수의 최적화)

  • Baek, Seok-Heum;Joo, Won-Sik;Kim, Chang-Kee;Jeong, Yu-Yeob;Shin, Shang-Woon;Hong, Soon-Hyeok
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.2
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    • pp.88-95
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    • 2008
  • With society focusing more and more on environmental issues, the recycling of materials of all types has become an important concern. In this paper, optimization method is developed for reducing cost and improving quality in mill scale recycling. An experimental investigation into the process parameter effects is presented to determine the optimum configuration of parameters for performance, quality and cost. Taguchi's optimization approach was used to obtain the optimal parameters. The significant parameters were identified and their effects on mill scale recycling were studied. As a results, a confirmation experiment with the optimal levels of process parameters was carried out in order to demonstrate the effectiveness of the Taguchi method.

Width Prediction Model and Control System using Neural Network and Fuzzy in Hot Strip Finishing Mills (신경회로망과 퍼지 논리를 이용한 열간 사상압연 폭 예측 모델 및 제어기 개발)

  • Hwang, I-Cheal;Park, Cheol-Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.4
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    • pp.296-303
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    • 2007
  • This paper proposes a new width control system composed of an ANWC(Automatic Neural network based Width Control) and a fuzzy-PID controller in hot strip finishing mills which aims at obtaining the desirable width. The ANWC is designed using a neural network based width prediction model to minimize a width variation between the measured width and its target value. Input variables for the neural network model are chosen by using the hypothesis testing. The fuzzy-PlD control system is also designed to obtain the fast looper response and the high width control precision in the finishing mill. It is shown through the field test of the Pohang no. 1 hot strip mill of POSCO that the performance of the width margin is considerably improved by the proposed control schemes.

Machining technology for precision improvement of steel pipe in tube-mill processing (조관공정에서 강관의 정밀도 향상을 위한 가공 기술)

  • 정호윤;김정석;강명창;김경수;김정근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.488-493
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    • 2003
  • This paper presents new skill in tube-mill processing getting the increase in production efficiency and quality in response to the recent request of high grade pipe. In this study, researchers developed the method to improve the precision of pipe and tool life in tube-mill processing. Optimum tool shape is devised by analyzing various simulation and mechanism in cutting process. In order to verify the confidence of the proposed machining technology, it is applied to the real processing machinery in the field.

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Design of a robust gauge controller for a single-stand cold rolling mill (단일 스탠드 냉간 압연 공정을 위한 견실한 두께 제어기의 설계)

  • An, Hyeon-Sik;Yun, Tae-Ung;Kim, Gwang-Bae
    • Journal of Institute of Control, Robotics and Systems
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    • v.2 no.3
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    • pp.134-141
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    • 1996
  • In this paper, we formulate the mathematical model for a single-stand rolling mill and design control systems for the thickness control at the exit of roll stand and for the tension control of the strip in the process. We propose a thickness controller based on the Internal Model Control structure which can be an effective application when the frequency components of the thickness deviation of the entry strip are known and, show how it can be appropriately combined with BISRA AGC method for a precise thickness control while maintaining the robustness against the modeling error of the mill modulus. It is illustrated by simulations that the proposed thickness control method gives better performance than existing methods and has the robustness against the modeling error of the mill modulus as well.

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Applied Facilities and Technologies of Modernization Project in No. 1 Cold Rolling Mill (1 냉연 신예화 적용설비 및 기술)

  • 여원구;이동섭;정철영;이시우
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.132-141
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    • 1999
  • No. 1 PL(Pickling Line) and No. 1 TCM(Tandem Cold Rolling Mill) at Pohang works started up in 1977 and have been operating successfully keeping high productivity for productivity thin gauge sheat such as BP, CR and silicon steel. On the other hand, customer's requirements of quality level are rasing higher continuously, so that Pohang works has combined and revamped No. 1 PL and No. 1 TCM in order to improve labor productivity, thickness accuracy and shape control capability, and so on in the period of 1977∼1999. This paper introduce the applied facilities, technologies and recent operations after revamping.

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