• Title/Summary/Keyword: paint film

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Effect of Clear Coat Film on Appearance Characteristics in Car Refinishing (클리어 도막이 자동차 보수도장 외관특성에 미치는 영향)

  • You, Chang-Bae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.1
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    • pp.32-37
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    • 2011
  • In car refinishing, the paint film characteristics of clear coat play an important role in appearance quality. Thus, Primarily in this research, the variance of brightness with the change of the thickness of paint film is investigated. Besides, as changing the thickness of paint film, the correlation between surface leveling(which is one of appearance characteristics) is investigated in this research. Throughout this investigation, we come to know that the increase of clear coat paint film thickness leads the improvement of appearance characteristics within specific range of thickness. Furthermore, the fact that too thick paint film does not increase the brightness or appearance characteristic any more is known. The optimum thickness of clear coat film for the best and appearance characteristics is derived from this research and more efficient way of determining optimum thickness of paint film is found. Particularly, haze value and waviness have more influence on vividness than brightness. Throughout all experiments, the appearance characteristics are much better at painted horizontally than vertically. These results are derived due to the facts that to obtain the same paint film thickness at painted vertically with painted horizontally is difficult and the way of vertical painting is different from horizontal painting. Therefore, the improvement of vertical painting and horizontal painting are required.

Characterization of Environment-Friendly Ceramic Coating Materials (친환경적인 분말형 세라믹 페인트의 특성평가)

  • 이제철;신영훈;김태현
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.521-526
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    • 2002
  • In this paper, we described about the characteristic evaluation of environment-friendly ceramic paint with calcium-silicate mineral as a main binder. Particularly, we performed discharge of the environmental poisoning materials(e.g. VOCs, heavy metal, etc.), and properties of paint slurry and coating film of the ceramic paint. In the comparison of the ceramic paint with natural paint and mineral paint which were known as our environment-friendly paints, ceramic paint had good characteristics in the environmental safety and properies of wet slurry and dried coating film.

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Measurement of the Film Cooling Effectiveness on a Flat Plate using Pressure Sensitive Paint

  • Park, S.D.;Lee, K.S.;Kwak, J.S.;Cha, B.J.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.53-58
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    • 2008
  • Film cooling effectiveness on a flat plate was measured with pressure sensitive paint. The pressure sensitive paint(PSP) changes the intensity of its emissive light with pressure and the characteristic was used in film cooling effectiveness measurement. The film coolants were air and nitrogen, and by comparing the intensity of PSP coated surface with each coolant, the film cooling effectiveness was calculated. Three blowing ratio of 0.5, 1, and 2 were tested with two mainstream turbulence intensities. Results clearly showed the effect of blowing ratio and mainstream turbulence intensity. As the blowing ratio increases, the film cooling effectiveness was decreased near the film cooling holes. However, the film cooling effectiveness far downstream from the injection hole was higher for higher blowing ratio. As the mainstream turbulence intensity increased, the film cooling effectiveness was decreased at far downstream from the injection hole.

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Evaluation of the Corrosion Protection Coating in Accordance with Burn Damage (Burn Damage에 따른 도막의 방청성 평가)

  • Seo, ChangHo;Park, JinHwan
    • Corrosion Science and Technology
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    • v.15 no.6
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    • pp.290-296
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    • 2016
  • This study was conducted in order to examine the effect of burn damage and the resultant anti-corrosion performance. The breakdown and defect of the paint film caused by burn damage are considered to affect not only the macroscopic appearance but also the adhesive force and the anti-corrosion performance of the paint film. The material of the paint film was epoxy paint that is used most widely for heavy-duty coating, and in order to induce burn damage, heat treatment with a torch was applied to the other side of the paint film. Surface and chemical structure changes according to aging were analyzed using FE-SEM and infrared absorption spectroscopy, and variation in the anti-corrosion performance was analyzed through the AC impedance test.

Study on concrete surface damage using hyper-spectral remote sensing

  • Nakajima, Takashi;Endo, Takahiro;Yasuoka, Yoshifumi
    • Proceedings of the KSRS Conference
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    • 2003.11a
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    • pp.1055-1057
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    • 2003
  • In this research, the concrete with paint film was classified using hyper-spectral remote sensing. First, spectral characteristics of concrete and concrete with some kinds of paint films were investigated with a spectrometer. Second, using reflectance and first order derivative, spectral characteristics of the normal concrete and the concrete with paint film were classified. By using hyper-spectral remote sensing, not only extraction of crack but also inspection of paint film distribution is possible.

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Optimization of Process Parameters for Dry Film Thickness to Achieve Superior Water-based Coating in Automotive Industries

  • Prasad, Pranay Kant;Singh, Abhinav Kr;Singh, Sandeep;Prasad, Shailesh Kumar;Pati, Sudhanshu Shekher
    • Corrosion Science and Technology
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    • v.21 no.2
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    • pp.121-129
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    • 2022
  • A study on water-based epoxy coated on mild steel using the electroplating method was conducted to optimize the process parameters for dry film thickness to achieve superior paint quality at optimal cost in an automotive plant. The regression model was used to adjust various parameters such as electrode voltage, bath temperature, processing time, non-volatile matter, and surface area to optimize the dry film thickness. The average dry film thickness computed using the model was in the range of 15 - 35 ㎛. The error in the computed dry film thickness with reference to the experimentally measured dry film thickness value was - 0.5809%, which was well within the acceptable limits of all paint shop standards. Our study showed that the dry film thickness on mild steel was more sensitive to electrode voltage and bath temperature than processing time. Further, the presence of non-volatile matter was found to have the maximum impact on dry film thickness.

A Study on the Experimental Relation between Parameters for Determining Dry Film Thickness in the Application of Anti Corrosive Paint using Hydraulic Plural Component (이액형 도장기기를 이용한 방식 도장 시 건도막두께 결정인자들에 대한 실험적 상관관계 연구)

  • Yun, Won-Jun;Choi, Min-Gu;Lee, Sung-Goun;Lee, Yun-Sig;Heo, Byung-Dong
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.5
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    • pp.433-439
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    • 2012
  • Anticorrosive paint is the most widely used in shipbuilding and the dry film thickness is very important in terms of productivity and assurance of anticorrosive performance. However, it is difficult to achieve the recommended target film thickness because the dry film thickness depends on labor's skill in practice and is affected by a number of parameters, such as spray pressure, paint flow rate, tip size, spray distance, SVR(Solid Volume Ratio), etc. Present paper derives an empirical equation through the correlation analysis of parameters selected by spray experiments of anti corrosive painting in order to predict the coated status. Comparing the calculated results with practical data, we show that the empirical equation can successfully expect DFT(Dry Film Thickness).

Measurement of the Film Cooling Effectiveness using Pressure Sensitive Paint on Convergent/Divergent Channel (압력감응페인트를 이용한 확대/축소 유로에서의 막냉각 효율 측정)

  • Park, Seoung-Duck;Lee, Ki-Seon;Kim, Sung-Ha;Kim, Hark-Bong;Kwak, Jea-Su;Kim, Chun-Teak;Yang, Gyae-Byung
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.6
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    • pp.31-37
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    • 2008
  • Film cooling effectiveness on the convergent or divergent channel was measured by pressure sensitive paint technique. The channel convergent or divergent angle was changed from $-5^{\circ}$ to $10^{\circ}$ and the tested blowing ratios were 0.5, 1 and 2. Results showed that the film cooling effectiveness on the convergent channel was not much affected by the convergent angle. With divergent film cooled surface, the film cooling effectiveness near the injection hole decreased as the divergent angle increases. However, the film cooling effectiveness at far downstream from the hole showed opposite trend. For the non-film cooled surface inclined case, the film cooling effectiveness was not much affected by the divergent angle.

The Properties of Different Polyols for Paint to Polyisocyanate (도료용 폴리올 종류에 따른 폴리이소시아네이트와의 물성)

  • Seo, Seok-Hwan;Suh, Cha-Soo;Park, Jin-Hwan
    • Applied Chemistry for Engineering
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    • v.19 no.5
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    • pp.547-553
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    • 2008
  • To achieve the ideal performances of paint film, resins and hardeners have to be chosen and designed in a proper way depending on the exposure circumstance of substrate and the requested physical properties. Six different kinds of clear paints were made in this experiment using alkyd polyol, polyester polyol, polyester modified acrylic polyol and another 3 acrylic polyol resins whose $T_g$ and OH value were partially modified. Then the tests for chemical, physical, and mechanical properties were measured after forming the paint films using aliphatic and aromatic polyisocyanate. The viscosity and elasticity of paint film were then measured in terms of gel point and $tan{\delta}$ using Rheometer and DMA. Through this viscoelastic characteristic test of polyurethane resin, we were able to choose the adequate resins and hardeners which are the most important in the top and primer painting system of urethane paint and, as a result of observing the physical, mechanical, and chemical properties of paint film by urethane, we have finally reached the conclusion that we could apply the proper polyol to top and primer paint for developing the polyurethane paint system.

DEGRADATION OF Zn$_3$$N_2$ FILMS PREPARED BY REACTIVE RF MAGNETRON SPUTTERING

  • Futsuhara, Masanobu;Yoshioka, Katsuaki;Takai, Osamu
    • Journal of the Korean institute of surface engineering
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    • v.29 no.5
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    • pp.563-569
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    • 1996
  • Degradation of $Zn_3N_2$ films is studied by using several analytical techniques. Polycrystalline $Zn_3N_2$ films prepared by reactie rf magnetron sputtering are kept in the air. Electrical and optical properties are measured by using van der Pauw technique and double-beam spectrometry. Structure and chemical bonding states are studied by X-ray diffraction(XRD), Fourier transfer infrared ray spectroscopy(FT-IR) and X-ray photoelectron specroscopy (XPS). Significant differences are observed in optical properties between the degraded film and the ZnO film. XRD analysis reveals that the degraded film contains very small ZnO grains because very weak and broad ZnO peaks are observed. XPS and FT-IR measurements reveal the formation of $Zn(OH)_2$ in the degraded film. The existence of N-H bonds in degraded films is exhibited from the N 1s spectra. $Zn_3N_2$ change into the mixture of ZnO, $Zn(OH)_2$ and an ammonium salt.

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