• 한국기계가공학회지
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• 제10권1호
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• pp.62-66
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• 2011

In this study, the thermal performance of disk can be compared with disk and disk with holes through numerical analysis. The capacity of thermal emission on general disk becomes more than on disk with holes at the distribution of temperature at first and the magnitude of equivalent stress on general disk becomes less than on disk with holes at the distribution of stress. The capacity of thermal emission or the magnitude of thermal deformation on disk with holes becomes less than that on general disk 30 minutes later. The disk with holes is worn less and more durable than general disk. The performance of cooling and braking force at disk and pad can be improved by installing the disk with holes.

• 한국자동차공학회논문집
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• 제13권3호
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• pp.102-109
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• 2005

Wheel-slip control systems are able to control the braking force more accurately and can be adapted to different vehicles more easily than conventional ABS systems. But, in order to achieve the superior braking performance through the wheel-slip control, real-time information such as the tire braking force is required. For example, in the case of EHB (Electro-Hydraulic Brake) systems, the tire braking force cannot be measured directly, but can be approximated based on the characteristics of the brake disk-pad friction. The friction characteristics can change significantly depending on aging of the brake, moisture on the contact area, heat etc. In this paper, a wheel slip The proposed wheel slip control system is composed of two subsystems: braking force monitor and robust slip controller In the brake force monitor subsystem, the tire braking forces as well as the brake disk-pad friction coefficient are estimated considering the friction variation between the brake pad and disk. The robust wheel slip control subsystem is designed based on sliding mode control methods and follows the target wheel-slip using the estimated tire braking forces. The proposed sliding mode controller is robust to the uncertainties in estimating the braking force and brake disk-pad friction. The performance of the proposed wheel-slip control system is evaluated in various simulations.

• 한국공작기계학회논문집
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• 제14권6호
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• pp.45-51
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• 2005

Braking performance of a vehicle can be significantly affected by the temperature increment in the brake system. Therefore, the important problem in brake system is to reduce the thermal effect by friction heat. Recently, many studies have been performed and good results have been reported on the prediction of the brake disk temperature. However, the study on the pad, piston and brake fluid temperature is rarely found despite of its importance. In this study, the temperature distribution of the disc brake system is studied according to the material properties of brake piston. Vehicle deceleration, weight distribution by deceleration, disc-pad heat division and the cooling of brake components are considered in the analysis of heat transfer. Unsteady state temperature distributions are analyzed by using the finite element method and the numerical results are compared with the experimental data.

• 한국융합학회논문지
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• 제10권12호
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• pp.287-292
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• 2019

본 논문은 자동차 제동성능에 대한 운전자의 요구에 따라 브레이크 디스크 튜닝이 많이 이루어지고 있어, 자동차에 사용되고 있는 순정 디스크와 튜닝제품으로 나오고 있는 디스크의 열적거동을 FEM해석을 통해 분석하였다. 순정 디스크 모델링 및 튜닝 디스크 Model-1, Model-2, Model-3로 모델링을 하고 디스크 회전속도를 1000rpm으로 설정하여 해석을 실시하였다. 브레이크를 작동하면 디스크와 패드 접촉에 의해 발생하는 작동시 온도와 디스크 정지 후 마찰면의 온도, 열 변형 등 디스크 표면의 열적거동에 대하여 분석하였다. 브레이크 작동시(0-4.5초) 온도는 순정 디스크보다 튜닝 디스크가 34℃높게 나타났고, 디스크 정지 후(40.5초) 온도는 튜닝 디스크가 18℃낮게 분석되었으며, 디스크 열에 의한 변형은 튜닝 디스크가 0.3mm정도 많이 변형되었다. 순정 디스크와 튜닝 디스크의 열적거동에 따른 페이드 현상 등을 줄일 수 있는 효과는 있으나, 튜닝 디스크의 홀 가공 및 디스크 면 가공에 따른 열적거동에는 크게 변화가 없음을 관찰할 수 있었다.

• Tribology and Lubricants
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• 제28권5호
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• pp.246-251
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• 2012

Disc brakes and brake linings are part of the braking system in automobiles; this system works due to the braking power between the disc and pad. Vehicle braking systems have complex environments due to the geometry of the disk and pad, the material properties, the braking conditions, etc. Braking energy is converted into thermal energy during the braking process, due to the frictional heat between the disc brake and pad. This heat is changed to a heat flux, which affects the thermal stress of the disc. The purpose of this study was to use the fluid dynamics software ANSYS CFX to investigate the inner flow characteristics of the air and the heat transfer of the disc, and to analyze the effects on the thermal stress of the disc brake.

• 한국철도학회논문집
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• 제14권2호
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• pp.100-108
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• 2011

본 논문은 고속철도 디스크 브레이크용 유연 제동 패드의 성능 향상을 위해 구조적 안정성 검토와 신뢰성에 대한 연구를 수행하였다. 연구에서는 유연패드의 구조 해석 과정을 거쳐 개선된 모델을 얻어내었으며, 실제 크기와 동일한 1/2 모델을 가지고 구조적 안전성을 확인하였다. 또한, 축소 시편을 제작하여 모달 시험과 스트로크 및 내구성 시험을 수행하여 동 특성과 기계적 안정성을 확인하였다. 샤시 다이나모 장비와 열 적외선 캠코더를 이용하여 유연패드에 대하여 회전 속도에 따른 열섬 발생 현상을 측정하고, 디스크와 패드 사이의 균일한 접촉 능력을 확인하였다. 또한, 제동 시 유연패드에 안정적인 온도 분포가 이루어지는 것을 확인할 수 있었다. 이와 같은 결과를 토대로 제안된 유연패드의 구조 안정성 및 열에너지 방출 효과 등의 장점을 확인하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.269-270
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• 2006

Brake noise is classified according to frequency territory: judder, groan and squeal. Squeal noise of disk brake is a noise and self excited vibration with frequency of $1{\sim}10Khz$ caused by the friction force between the disk and the pad of the automobile. Passengers in a vehicle feel uncomfortable. It causes unstable characteristic to the brake system when you try to stop the vehicle. Thus this study aims to find in which conditions the vehicles are stable during the braking hour and find ways to decrease a squeal noise and the vibration by measuring various factors including squeal noise and self excited vibration between the pad and disk brake system during the braking hour. From the result the countermeasure for a squeal noise and a vibration decrease is established. Also the analyzed data is found to be useful and can be applied to the actual brake model.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2005년도 춘계학술대회 논문집
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• pp.491-497
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• 2005

Brake system is indispensible functional part to the transportation machines such as railroad cars, and all of industrial machines. It is mechanical element to stop the movement or slow the speed, transforming kinetic energy of motion object into thermal energy through solid friction. According that recently the railroad cars have become high-speed, the technique in braking domain to secure the overall braking effort is making rapid progress. In particular, material development and manufacturing process are so important to secure friction performance, which is the core in braking performance of mechanical brake units. Wear of brake disk could mainly result in the diminishment of its life span due to thermal cracking, so the endurance against high temperature is required. On the other hand, in this case, the problem is that the side wear of pad, relative material is slightly increased because of enlargement of plastic deformation. It is necessary, therefore, to develop a disk material that will be used in the Tilting System mechanical brake units. The purpose of this paper is to make a study prior to developing brake disk of Tilting Train travelling at 200km/h and to propose the component of brake disk. Accordingly, I will conduct sufficient researches on technical documents of brake disk, that are basic documentations, analyze an impact on components, and further, considering braking degree of train, study for the basic proposal on brake disk's component of the train travelling at 200km/h, which has relatively minor influence of heat stress and maintains the friction. In this respect, I would like to investigate friction characteristics between disk and relative friction material via Test on some possible test segments, analyze and propose friction performance, temperature impact and so forth coming from the contact with pad, relative material to demonstrate the friction characteristics.

• 한국자동차공학회논문집
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• 제15권1호
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• pp.154-161
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• 2007

Hot spot phenomenon that occurs, during judder vibration, is locally concentrated heat due to friction between brake disk and pad. It is important to understand the reason behind hot spot phenomenon, for reduction of judder vibration. In this experimental study, experiments were performed in accordance with rotation speed of brake disk, pressure of master cylinder and pad length for achieving different aspects of hot spot phenomenon. Temperature distribution of hot spot was obtained by using the infrared camera. As the hot spot occurred, vibration was measured and frequency analysis was performed. Finite element analysis of thermal deformation of disk was performed by using temperature distribution that was achieved by experimental results. And mode shapes of disk was analyzed by finite element analysis and compared with experimental results. It was observed that the excitation frequency band of frictional contact and frictional force mainly affects the hot spot phenomenon.

• Tribology and Lubricants
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• 제25권2호
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• pp.102-107
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• 2009

The thermal deformation volume of motorcycle break disk was studied using a disk-on-pad type friction tester. Thermal deformation volume of motorcycle break disk have an effect on the frictional factor such as applied load, sliding speed, sliding distance and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors on thermal deformation volume. In this study, the thermal deformation volume with ANSYS workbench are obtained by application of temperature from mechanical test. From this study, the result was shown that the motorcycle break disk with ventilated hole 3 have the most excellent thermal deformation characteristics. The regression equation with frictional factors which have a trust rate of 95% for prediction of thermal deformation volume of motorcycle break disk was composed.