• Title/Summary/Keyword: pad design

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Thermohydrodynamic Analysis and Pad Temperature Measurement of a Tilting Pad Journal Bearing for a Turbine Simulator (터빈 시뮬레이터용 틸팅패드 저널베어링의 열윤활 해석 및 패드 온도 측정)

  • Lee, Donghyun;Sun, Kyungho
    • Tribology and Lubricants
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    • v.33 no.3
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    • pp.112-118
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    • 2017
  • Tilting pad journal bearings(TPJBs) are widely used for high speed rotating machinery owing to their rotordynamic stability and thermal management feature. With increase in the rotating speed of such machinery, an increasingly important aspect of TPJB design is the prediction of their thermal behaviors. Researchers have conducted detailed investigations in the last two decades, which provided design tools for the TPJBs. Based on these previous studies, this paper presents a thermohydrodynamic(THD) analysis model for TPJBs. To calculate pressure distribution, we solve the generalized Reynolds equation and to predict the lubricant temperature, we solve the 3D energy equation. We employ the oil mixing theory to calculate pad inlet temperature; further, to consider heat conduction via the pad, we solve the heat conduction equation for the pads. We assume the shaft temperature as the averaged oil film temperature and apply natural convection boundary conditions to the pad side and back surfaces. To validate the analysis model, we compare the predicted pad temperatures with those from previous research. The results show good agreement with previous research. In addition, we conduct parametric studies on a TPJB which was used in a gas turbine simulator system. The predicted results show that film temperature largely depends on the rotating speed and oil supply condition.

Journal Bearing Design Retrofit for Process Large Motor-Generator - Part II : Rotordynamics Analysis (프로세스 대형 모터-발전기의 저어널 베어링 설계 개선 - Part II : 로터다이나믹스 해석)

  • Lee, An Sung
    • Tribology and Lubricants
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    • v.28 no.6
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    • pp.265-271
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    • 2012
  • In the preceding Part I study, for improving the unbalance response vibration of a large PRT motor-generator rotor fundamentally by design, a series of design analyses were carried out for bearing improvement by retrofitting from original plain partial journal bearings, applied for operation at a rated speed of 1,800 rpm, to final tilting pad journal bearings. To satisfy evenly key basic lubrication performances such as the minimum lift-off speed and maximum oil-film temperature, a design solution of 5-pad tilting pad journal bearings and maximizing the direct stiffness by about two times has been achieved. In this Part II study, a detailed rotordynamic analysis of the large PRT motor-generator rotor-bearing system will be performed, applying both the original plain partial journal bearings and the retrofitted tilting pad journal bearings, to confirm the effect of rotordynamic vibration improvement after retrofitting. The results show that the rotor unbalance response vibrations with the tilting pad journal bearings are greatly reduced by as much as about one ninth of those with the plain partial journal bearings. In addition, for the tilting pad journal bearings there exist no critical speed up to the rated speed and just one instance of a concerned critical speed around the rated speed, whereas for the plain partial journal bearings there exist one instance of a critical speed up to the rated speed and two instances of concerned critical speeds around the rated speed.

Application of Hard Porous Pad in Metal CMP Process (금속 CMP 공정시 경질 다공성 패드의 적용)

  • 김상용;김남훈;김인표;장의구
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.5
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    • pp.385-389
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    • 2003
  • There are four main components of the CMP process: polishing pad, slurry, elastic supporter, and pad conditioner. The polishing pad is an essential component to the reproducibility of polishing uniformity in CMP process. However, the polishing pad in recently using metal CMP raised the several points of high cost caused by the increase of cycle time and the many usage of slurry. It is necessary to develop the novel polishing pad which would lead the cost reduction by the higher pad life-cycle, minimized cycle time and lower slurry usage. The characteristics of polishing pad were studied on the effects of different sets of the Polishing pad, which can be applied to metal chemical mechanical polishing process for global planarization of multilevel interconnection structure. The main purpose of this experiment is cost reduction by the increase of pad life-time, the decrease of cycle time and the lower usage of slurry through the specific hard porous structured pad design. It is confirmed that the novel polishing pad made the slurry usage decrease to 60% as well as the pad life-time increase twice with the 25% improvement of removal rate. The polishing time could be decreased and it also helped the cycle time to diminish. It can be expected that this results will help both the process throughput and the device yield to be improved.

Effects of Design Conditions in Five Pad Tilting Pad Bearing on the Lateral Vibration Characteristics of Small Gas Turbine (5패드 틸팅 패드 베어링의 설계 조건 변화가 소형 가스터빈의 횡진동 특성에 미치는 영향)

  • Ha, Jin-Woong;Myung, Ji-Ho;Suk, Jhin-Ik;Lee, An-Sung;Kim, Young-Cheol
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.8
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    • pp.752-760
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    • 2011
  • In tilting pad bearing design process, the selection of the proper configuration type of either a load-between-pad(LBP) or load-on-pad(LOP) as well as preload and pivot offset conditions is to be carefully considered. Also the bearing needs to be designed in order to be suited for the rotor-bearing system and operating condition. In this paper, it is observed that the dynamic characteristics in a five pad tilting pad bearing for the LBP and the LOP configurations are influenced by the variation of preload and pivot offset. In this context, rotor dynamic analysis of the 5 MW industrial gas turbine supported by the tilting pad bearing at the front and roller bearing at the rear is carried out based on the dynamic coefficients of the tilting pad bearing investigated. The result shows that two rigid body critical modes experience various changes according to the influence of the tilting pad bearing uniquely applied to one side of this machine. Mainly, the second critical speed, the rigid body mode of conical shape with high whirling in the tilting pad bearing, is significantly changed by preload and pivot offset regardless of the LBP and LOP configurations. And, the first critical mode, the rigid body mode of conical shape with high whirling in the roller bearing, is sensitively affected by preload applied to the LOP configuration and by its asymmetric dynamic properties.

Effects of Design Conditions in Five Pad Tilting Pad Bearing on the Lateral Vibration Characteristics of Small Gas Turbine (5패드 틸팅 패드 베어링의 설계 조건 변화가 소형 가스터빈의 횡진동 특성에 미치는 영향)

  • Ha, Jin-Woong;Myung, Ji-Ho;Suk, Jhin-Ik;Lee, An-Sung;Kim, Young-Cheol
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.425-432
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    • 2011
  • In tilting pad bearing design process, the selection of the proper configuration type of either a Load-Between-Pad (LBP) or Load-On-Pad (LOP) as well as preload and pivot offset conditions is to be carefully considered. Also the bearing needs to be designed in order to be suited for the rotor-bearing system and operating condition. In this paper, it is observed that the dynamic characteristics in a 5 pad tilting pad bearing for the LBP and the LOP configurations are influenced by the variation of preload and pivot offset. In this context, rotor dynamic analysis of the 5MW industrial gas turbine supported by the tilting pad bearing at the front and roller bearing at the rear is carried out based on the dynamic coefficients of the tilting pad bearing investigated. The result shows that two rigid body critical modes experience various changes according to the influence of the tilting pad bearing uniquely applied to one side of this machine. Mainly, the second critical speed, the rigid body mode of conical shape with high whirling in the tilting pad bearing, is significantly changed by preload and pivot offset regardless of the LBP and LOP configurations. And, the first critical mode, the rigid body mode of conical shape with high whirling in the roller bearing, is sensitively affected by preload applied to the LOP configuration and by the its asymmetric dynamic properties.

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Computation of Zwicker's loudness and design optimization with Pad$\acute{e}$ approximation (Pad$\acute{e}$ 근사법을 이용한 Zwicker 라우드니스의 계산과 최적화)

  • Kook, Jung-Hwan;Jensen, Jakob S.;Wang, Se-Myung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.279-284
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    • 2011
  • The calculation of Zwicker's loudness which is needed for multiple frequency response with a fine frequency resolution using the finite element (FE) procedure usually requires significant computation time since a numerical solution must be obtained for each considered frequency. Furthermore, if the analysis is the basis for an iterative optimization procedure this approach imposes high computational cost. In this work, we present an efficient approach for obtaining Zwicker's loudness via the Pad$\acute{e}$ approximants and applying in an acoustical topology optimization procedure. The paper is focused on an efficient and accurate calculation of Zwicker's loudness, design sensitivity analysis, and the acoustical topology optimization method by using Pad$\acute{e}$ approximants. The paper compares the efficient algorithm to results obtained by a standard FEM. Comparison are made both in terms of accuracy and in terms of CPU-times needed for the calculation.

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Wireless Three-Pad ECG System: Challenges, Design, and Evaluations

  • Cao, Huasong;Li, Haoming;Stocco, Leo;Leung, Victor C.M.
    • Journal of Communications and Networks
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    • v.13 no.2
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    • pp.113-124
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    • 2011
  • Electrocardiography (ECG) is a widely accepted approach for monitoring of cardiac activity and clinical diagnosis of heart diseases. Since cardiologists have been well-trained to accept 12-lead ECG information, a huge number of ECG systems are using such number of electrodes and placement configuration to facilitate fast interpretation. Our goal is to design a wireless ECG system which renders conventional 12-lead ECG information.We propose the three-pad ECG system (W3ECG). W3ECG furthers the pad design idea of the single-pad approach. Signals obtained from these three pads, plus their placement information, make it possible to synthesize conventional 12-lead ECG signals.We provide one example of pad placement and evaluate its performance by examining ECG data of four patients available from online database. Feasibility test of our selected pad placement positions show comparable results with respect to the EASI lead system. Experimental results also exhibit high correlations between synthesized and directly observed 12-lead signals (9 out of 12 cross-correlation coefficients higher than 0.75).

Study on the Mechanism of pad Fluttering and the Prevention of pad Fluttering with the Variation of Preload in a Tilting Pad Journal Bearing (틸팅패드 저널베어링의 패드 fluttering 메커니즘 및 예압 변경을 통한 패드 fluttering 방지에 관한 연구)

  • 박철현;김재실;하현천;양승헌
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.291-297
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    • 2003
  • Fluid film tilting pad journal bearings are widely used for large steam turbines. However, bearing problems by pad fluttering, such as fatigue damage in the upper unloaded pad, the break of locking pins and the wear of pinholes etc., are frequently taken place in the actual steam turbines. The purpose of the present work is to investigate on the mechanism of pad fluttering and the prevention of pad fluttering with the variation of preload(m) in a tilting pad journal bearing. It is estimated that upper pad is easy to flutter because the film shape of upper pad is diverged one from the analysis of moment direction acting on pivot point. Effective preload range in order to be statically loaded pad under all operating conditions is suggested as m>0.5. Also, as a bearing that can be prevented pad fluttering, design modified bearing is suggested. For the adjustment in actual steam turbines, bearing and rotor dynamic analysis are performed to identify bearing characteristics and to verify the reliability of rotor-bearing system.

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Design and Implementation of PAD Module for the Real-time MPEG Audio Transmission based on RTP (RTP 기반 실시간 MPEG Audio 전송을 위한 PAD 모듈 설계 및 구현)

  • 권장우;김익형;김수진;김정철
    • Proceedings of the Korea Multimedia Society Conference
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    • 2002.11b
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    • pp.771-775
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    • 2002
  • 멀티미디어 데이터의 효과적인 네트워크 전송에 대한 연구와 투자가 계속적으로 증가하고 있다. 본 논문에서는 실시간 전송 프로토콜인 RTP(Real-time Transfer Protocol)를 기반으로 MPEG 오디오 데이터를 실시간 전송하기 위한 PAD(Packet Assembler/Disassembler) 모듈을 설계, 구현하였다. RTP 기반 MPEG 오디오의 PAD 구현 방법은 MPEG 오디오의 계층에 관계없이 전송하는 방법과 MPEG Layer-3에 특화된 방법 등의 두 가지 방법이 있으며, 본 논문에서는 범용성을 중시하여 전자의 방식을 채택, 구현하였다. 구현한 PAD 모듈은 MPEG-1 및 MPEG-2 오디오 포맷을 지원한다.

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Experimental Study on the Characteristics of Misaligned Self-equalizing Tilting Pad Thrust Bearing (자려 평형 틸팅 패드 스러스트 베어링의 정렬불량에 따른 베어링 특성에 관한 실험적 연구)

  • Song, AeHee;Jo, HyunJun;Choi, SeongPil;Kim, SeonJin
    • Tribology and Lubricants
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    • v.36 no.1
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    • pp.27-33
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    • 2020
  • Self-equalizing tilting pad thrust bearings are usually employed in turbomachines to achieve high stability and reliability. A tilting pad bearing can incorporate self-equalizing links to handle the misalignment between the bearing and the thrust collar. In this popular design method, the pads sit on the upper-level plates and the lower-level plates stay on the retainer base. With misalignment, the pads that are heavily loaded are pushed down. Consequently, the link pushes up the pads on the opposite side, keeping the bearing surface parallel to the thrust collar surface. The self-equalizing link is used to handle the misalignment from the thermal and mechanical effects. In this study, the experimental investigation deals with the performance of self-equalizing tilting pad thrust bearings. The test rig for evaluating the performance of bearing is developed which can control the misalignment angle. Simultaneous measurements are taken for the force acting on each pad. Pad metal temperature and oil film thickness are functions of the shaft speed, bearing load, misalignment angle, and design of leveling plates. The effect of misalignment on bearing performance is discussed. The results demonstrate that the load on each pad depends on the test conditions(especially misalignment angle), and the load influences the performance of bearings.