• 제목/요약/키워드: oxide ceramic coating

검색결과 135건 처리시간 0.029초

THE EFFECTS OF SEALING ON THE PLASMA-SPRAYED OXIDE-BASED COATINGS

  • Kim, Hyung-Jun;Sidoine Odoul;Kweon, Young-Gak
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.53-58
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    • 2002
  • Electrical insulation and mechanical properties of the plasma sprayed oxide ceramic coatings were studied before and after the sealing treatment of the ceramic coatings. Plasma sprayed A1$_2$O$_3$-TiO$_2$ coating as the reference coating was sealed using three commercial sealants based on polymer. Penetration depth of the sealants to the ceramic coating was evaluated directly from the optical microscope using a fluorescent dye. It is estimated that the penetration depth of the sealants to the ceramic coating is from 0.2 to 0.5 mm depending on the sealants used. The preliminary test results with a DC puncture tester imply that the dielectric breakdown voltage mechanism of plasma sprayed ceramic coatings has been determined to be a corona mechanism. Dielectric breakdown voltage of the as-sprayed and as-ground samples have shown a linear trend with regard to the thickness showing an average dielectric strength of 20 kV/mm for the thickness scale studied. It is also shown that grinding the coating before sealing and adding fluorescent dye do not agent the penetration depth of sealants. All of the microhardness, two-body abrasive wear resistance, bond strength, and surface roughness of the ceramic coating after the sealing treatment are improved. The extent of improvement is different from the sealants used. However, three-point bending stress of the ceramic coating after the sealing treatment is decreased. This is attributed to the reduced micro-crack toughening effect since the cracks propagate easily through the lamellar of the coating without crack deflection and/or branching after the sealing treatment.

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Crystallinity and Battery Properties of Lithium Manganese Oxide Spinel with Lithium Titanium Oxide Spinel Coating Layer on Its Surface

  • Ji, Mi-Jung;Kim, Eun-Kyung;Ahn, Yong-Tae;Choi, Byung-Hyun
    • 한국세라믹학회지
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    • 제47권6호
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    • pp.633-637
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    • 2010
  • In this study, lithium manganese oxide spinel ($LiMn_{1.9}Fe_{0.1}Nb_{0.0005}O_4$) as a cathode material of lithium ion secondary batteries is synthesized with spray drying, and in order to increase its crystallinity and electrochemical properties, the granulated $LiMn_{1.9}Fe_{0.1}Nb_{0.0005}O_4$ particle surface is coated with lithium titanium oxide spinel ($Li_4Ti_5O_{12}$) through a sol-gel method. The granulated particles present a higher tap density and lower specific surface area. The crystallinity and discharge capacity of the $Li_4Ti_5O_{12}$ coated material is relatively higher than uncoated material. With the coating layer, the discharge capacity and cycling stability are increased and the capacity fading is suppressed successfully.

열피로에 의한 세라믹 코팅재의 파손 (Failure of Ceramic Coatings Subjected to Thermal Cyclings)

  • 한지원
    • 한국안전학회지
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    • 제20권2호
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    • pp.1-5
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    • 2005
  • An experimental study was conducted to develop an understanding of failure of ceramic coating when subjected to a thermal cycling. Number of cycles to failure were decreased as the coating thickness and the oxide of bond coat were increased. Using the finite element method, an analysis of stress distribution in ceramic coatings was performed. Radial compressive stress was increased in the top/bond coat interface with increasing coating thickness and oxide of bond coat.

Characterization of Ceramic Oxide Layer Produced on Commercial Al Alloy by Plasma Electrolytic Oxidation in Various KOH Concentrations

  • Lee, Jung-Hyung;Kim, Seong-Jong
    • 한국표면공학회지
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    • 제49권2호
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    • pp.119-124
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    • 2016
  • Plasma electrolytic oxidation (PEO) is a promising coating process to produce ceramic oxide on valve metals such as Al, Mg and Ti. The PEO coating is carried out with a dilute alkaline electrolyte solution using a similar technique to conventional anodizing. The coating process involves multiple process parameters which can influence the surface properties of the resultant coating, including power mode, electrolyte solution, substrate, and process time. In this study, ceramic oxide coatings were prepared on commercial Al alloy in electrolytes with different KOH concentrations (0.5 ~ 4 g/L) by plasma electrolytic oxidation. Microstructural and electrochemical characterization were conducted to investigate the effects of electrolyte concentration on the microstructure and electrochemical characteristics of PEO coating. It was revealed that KOH concentration exert a great influence not only on voltage-time responses during PEO process but also on surface morphology of the coating. In the voltage-time response, the dielectric breakdown voltage tended to decrease with increasing KOH concentration, possibly due to difference in solution conductivity. The surface morphology was pancake-like with lower KOH concentration, while a mixed form of reticulate and pancake structures was observed for higher KOH concentration. The KOH concentration was found to have little effect on the electrochemical characteristics of coating, although PEO treatment improved the corrosion resistance of the substrate material significantly.

스테인리스강 금속 표면에 내열 저방사 산화물 코팅제 적용과 방사 특성 평가 (Heat Resistant Low Emissivity Oxide Coating on Stainless Steel Metal Surface and Characterization of Emissivity)

  • 임형미;권태일;김대성;이상엽;강동필;이승호
    • 한국재료학회지
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    • 제19권12호
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    • pp.649-656
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    • 2009
  • Inorganic oxide colloids dispersed in alcohol were applied to a stainless steel substrate to produce oxide coatings for the purpose of minimizing emissive thermal transfer. The microstructure, roughness, infrared emissive energy, and surface heat loss of the coated substrate were observed with a variation of the nano oxide sol and coating method. It was found that the indium tin oxide, antimony tin oxide, magnesium oxide, silica, titania sol coatings may reduce surface heat loss of the stainless steel at 300${\circ}C$. It was possible to suppress thermal oxidation of the substrate with the oxide sol coatings during an accelerated thermal durability test at 600${\circ}C$. The silica sol coating was most effective to suppress thermal oxidation at 600${\circ}C$, so that it is useful to prevent the increase of radiative surface heat loss as a heating element. Therefore, the inorganic oxide sol coatings may be applied to improve energy efficiency of the substrate as the heating element.

표면처리방법이 지르코니아와 레진시멘트 간의 전단결합강도에 미치는 영향 (The Effect of Surface Treatment on the Shear Bond Strength of Zirconia Ceramics to Resin Cemen)

  • 김경수;김정미;김유리
    • 구강회복응용과학지
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    • 제29권1호
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    • pp.69-79
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    • 2013
  • 본 연구의 목적은 각각 다른 표면처리를 한 지르코니아를 레진시멘트로 접착한 후 전단결합강도를 평가, 비교하는 것이다. 디스크 모양의 산화 지르코늄(3-TZP, Kyoritsu, Tokyo, Japan) 시편 120 개를 다음과 같이 표면처리 하였다. (1)110 ${\mu}m$ 산화 알루미나 분사 처리 (2)Silica coating(RocatecTM, 3M ESPE) (3)처리하지 않음 시편을 한 군당 10 개씩 총 6 개군으로 나누어 두 개의 지르코니아 시편을 자가 접착형 레진 시멘트(RelyX U-200, 3M ESPE)로 합착하였다. (1)처리하지 않음/처리하지 않음 (2)처리하지 않음/110 ${\mu}m$ 산화 알루미나 분사처리 (3)처리하지 않음/Silica coating (4)110 ${\mu}m$ 산화 알루미나 분사 처리/110 ${\mu}m$ 산화 알루미나 분사 처리 (5)110 ${\mu}m$ 산화 알루미나 분사 처리/Silica coating (6)Silica coating/Silica coating. 각 군의 전단결합강도를 만능시험기로 측정하였다. 표면처리에 따른 결합강도의 차이를 살펴보기 위해 일원변량분석(One-way ANOVA)을 이용하고 사후 분석으로 Tukey HSD test를 실시하였다. Silica coating을 한 두 개의 시편을 접착한 군이 가장 높은 결합 강도를 보였다(P<0.05). 표면 처리하지 않은 시편을 접착한 군과 두 개의 시편 모두 알루미나 분사 처리한 시편을 접착한 군은 서로 간에 유의한 차이를 보이지 않았으며, 그 외의 군에 비해서는 유의하게 낮았다(P<0.05). 본 연구의 결과에 따르면 Silica coating은 자가중합형 레진시멘트를 이용하여 접착한 두 지르코니아 간의 결합을 증진시키는데 효과적이었다.

도재 소부용 비귀금속 합금과 티타늄에 적용한 Gold Bonding Agent의 전자현미경적 평가 (SEM/EDS Evaluation of Gold Bonding Agent Applied on Non-precious Alloys and Cast CP-Ti)

  • 이정환;안재석
    • 치위생과학회지
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    • 제9권2호
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    • pp.153-160
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    • 2009
  • 본 연구는 금속-도재 수복물 제작에 사용되는 Ni-Cr alloy와 Co-Cr alloy, 그리고 티타늄에 gold bonding agent를 도포하여 Au coating 층을 형성하였다. 각 시편의 절단면을 전자현미경으로 Au coating 층과 porcelain bonder, 그리고 불투명 도재간의 결합을 관찰하였고, 각 계면의 상태를 SEM/EDS 방법으로 조사하였다. 실험에서 사용된 재료와 방법의 범위 내에서 다음과 같은 결론을 얻었다. 1. Gold bonding agent를 사용하여 형성한 Au coating 층은 미세다공성을 가진 구조로 판단되었다. 2. Au coating 층과 porcelain bonder 그리고 불투명 도재간의 결합은 잘 일어나 보였다. 3. Au coating 층은 도재 소성과정에서 발생하는 산화층의 확산을 제한하는 것으로 관찰되었다.

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턴디쉬용 MgO Coating 재의 손상에 미치는 Flux의 영향 (Effect of Fluxes on the Wear of MgO Coating Materials for Tundish)

  • 홍기곤;박재원;김효준
    • 한국세라믹학회지
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    • 제34권7호
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    • pp.677-684
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    • 1997
  • The effects of fluxes on MgO coating materials for tundish were investigated. As the number of charge in continuous casting was increased, the basicity of tundish slag was decreased due to the increase of silica formed by dissolution from rice hull. As a result, the wear of magnesia lining was increased. In aggregates of MgO coating materials, magnesioferrite was formed by the reaction between magnesia and ferric oxide formed by the oxidation of molten steel, while matrix parts of MgO coating materials were worn by CaO-Al2O3-SiO2 compounds. Silica in rice hull extracted to the molten slag reduced basicity of slag and formed forsterite in the result of its reaction with magnesia lining. Also, fayalite was formed from the reaction between silica and ferric oxide and it caused the increment of magnesia lining's wear. The wear of magnesia lining by flux of CaO-SiO2 was larger than that of Cao-Al2O3 and calcia in the flux increased the wear of magnesia lining through the formation of rankinite.

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고온 초전 도체의 산화물 코팅 조건 변화에 따른 초전도 특성의 변화 (Superconducting properties through ceramic coating condition on high-Tc superconducting tapes)

  • 이남진;하동우;하홍수;장현만;오상수;손명환;권영길;김상현;류강식
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 하계학술대회 논문집
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    • pp.218-221
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    • 2000
  • Currently, Bi-2223 HTS tape is capable of being fabricated in longer than 100m length by industrial processes. But there are some problems in heat treatment of the degree of longer than 100m tape, which is in term of volume occupied with specimen in furnace. The effects of ceramic coating with variable slurry states were studied in Bi-2223 high-temperature superconductor. The HTS tapes coated with oxide were prepared by using dip-coating method on slurry state. Critical current(I$_{c}$) of tapes coated with ceramic materials were equal with 11.5A at 77K after first heat treatment as different slurries. For final heat treatment, Critical current of HTS tapes coated with zirconia oxide mixed in PMMA and PVA organic solute were 20.8A at 77K. The breakdown voltage of HTS tapes coated with zirconia oxide were 3kV in air and 4~7kV in L$N_2$.>.

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